Phoenix PSR-SPP Series: Industrial Safety Relay Modules - Selection Guide 

Product Overview

The Phoenix PSR-SPP Series are advanced modular safety relay modules designed to protect personnel and equipment in industrial automation. Featuring universal 24V AC/DC (24UC) power supply, flexible contact configurations, and integrated functional modules (e.g., emergency stop monitoring, safety door control, time delay), they support customizable safety circuit design. Compliant with global safety standards (SIL 3, EN ISO 13849-1 PLe), these modules excel in fail-safe protection for scenarios like emergency stops, safety doors, and two-hand control—making them ideal for machine tools, conveyors, and production lines.

Model Quick Reference Table

Model No. Product Name Input Voltage Contact Configuration (X1:NO / X2:NC) Key Features Application Scenarios
2981046 PSR-SPP-24UC/URM4/5X1/2X2/B 24V AC/DC (24UC) 5NO / 2NC URM4 (Universal Relay Module), B-function Universal multi-channel safety circuits
2981965 PSR-SPP-24UC/URM/5X1/1X2 24V AC/DC (24UC) 5NO / 1NC URM (Universal Relay Module) Standard multi-device safety monitoring
2981842 PSR-SPP-24UC/URM/3X1/3X2 24V AC/DC (24UC) 3NO / 3NC URM, balanced NO/NC contacts Mixed NO/NC safety circuit requirements
2963983 PSR-SPP-24UC/THC4/2X1/1X2 24V AC/DC (24UC) 2NO / 1NC THC4 (Temperature-Related Control) Temperature-dependent safety systems
2963925 PSR-SPP-24UC/ESM4/3X1/1X2/B 24V AC/DC (24UC) 3NO / 1NC ESM4 (Emergency Stop Module), B-function Emergency stop monitoring
2981062 PSR-SPP-24UC/ESL4/3X1/1X2/B 24V AC/DC (24UC) 3NO / 1NC ESL4 (Emergency Stop Light Module), B-function Emergency stop + status indication
2963967 PSR-SPP-24UC/ESD/4X1/1X2/600 24V AC/DC (24UC) 4NO / 1NC ESD (Emergency Stop Delay), 600V-rated High-voltage system emergency stop with delay
2900510 PSR-SPP-24UC/ESAM4/3X1/1X2/B 24V AC/DC (24UC) 3NO / 1NC ESAM4 (Enhanced Safety Access Module), B-function Advanced safety door/access control
2900526 PSR-SPP-24UC/ESAM4/2X1/1X2 24V AC/DC (24UC) 2NO / 1NC ESAM4 (Enhanced Safety Access Module) Basic safety access monitoring
2963941 PSR-SPP-24UC/ESA4/3X1/1X2/B 24V AC/DC (24UC) 3NO / 1NC ESA4 (Safety Access Module), B-function Standard safety door monitoring
2963938 PSR-SPP-24UC/ESA4/2X1/1X2 24V AC/DC (24UC) 2NO / 1NC ESA4 (Safety Access Module) Compact safety door control
2963954 PSR-SPP-24UC/ESA2/4X1/1X2/B 24V AC/DC (24UC) 4NO / 1NC ESA2 (Safety Access Module), B-function Multi-door safety monitoring
2964005 PSR-SPP-24UC/URM4/5X1/2X2 24V AC/DC (24UC) 5NO / 2NC URM4 (Universal Relay Module) Universal safety circuits (no B-function)
2963970 PSR-SPP-24UC/URM/5X1/2X2 24V AC/DC (24UC) 5NO / 2NC URM (Universal Relay Module) Multi-channel safety with extra NC contacts
2963705 PSR-SPP-24UC/ESM4/2X1/1X2 24V AC/DC (24UC) 2NO / 1NC ESM4 (Emergency Stop Module) Basic emergency stop monitoring
2963996 PSR-SPP-24UC/ESAM4/8X1/1X2 24V AC/DC (24UC) 8NO / 1NC ESAM4 (Enhanced Safety Access Module), 8NO contacts Large-scale multi-door safety monitoring

Core Technical Specifications (Universal)

Parameter Value Notes
Safety Certifications SIL 3, EN ISO 13849-1 (PLe), EN 60947-5-1 Meets global safety compliance standards
Input Voltage Range 24V AC/DC (24UC: 20.4~28.8V DC; 19.2~26.4V AC) Universal power for industrial compatibility
Contact Capacity AC 250V/6A; DC 24V/3A Industrial standard load rating
Operating Temperature -25℃~70℃ Adapts to harsh industrial environments
Mounting Type 35mm DIN rail (NS 35/7.5) Compact modular design, space-saving
Protection Class IP20 (cabinet mounting) Dust-proof, protects against solid objects ≥12mm
Insulation Strength 4kV (coil-contact) High isolation, anti-interference
Response Time ≤10ms (safety circuit shutdown) Fast hazard response for critical safety
Connection Type Push-in terminals Tool-free, fast wiring
Certifications CE, UL, CSA Global industrial deployment compliance

Application Scenarios & Recommended Models

1. Universal Multi-Channel Safety Loops

  • Requirement: Flexible contact configuration, multi-device monitoring
  • Recommended Models: 2981965 (5NO/1NC), 2981842 (3NO/3NC), 2963970 (5NO/2NC)
  • Key Reason: URM modules support customizable circuits for mixed safety devices (emergency stops, light curtains)

2. Emergency Stop Monitoring

  • Requirement: Dedicated emergency stop control, optional status indication
  • Recommended Models: 2963925 (3NO/1NC/B), 2981062 (ESL4 with light), 2963705 (2NO/1NC)
  • Key Reason: ESM/ESL modules are optimized for emergency stop circuits; B-function enhances safety redundancy

3. Safety Door/Access Control

  • Requirement: Single/multi-door monitoring, basic/advanced functions
  • Recommended Models:
    • Basic: 2963938 (ESA4, 2NO/1NC), 2900526 (ESAM4, 2NO/1NC)
    • Advanced: 2963941 (ESA4/B), 2900510 (ESAM4/B)
    • Large-scale: 2963996 (ESAM4, 8NO/1NC)
  • Key Reason: ESA/ESAM modules are tailored for access control; 8NO contacts support multi-door systems

4. High-Voltage/Especialized Safety Systems

  • Requirement: High-voltage compatibility or temperature-dependent control
  • Recommended Models: 2963967 (ESD, 600V-rated) for high-voltage; 2963983 (THC4) for temperature-related safety
  • Key Reason: ESD handles 600V loads; THC4 integrates temperature-dependent safety logic

Core Advantages

  • Modular Flexibility: Functional modules (URM/ESM/ESA) and diverse contact configurations enable custom safety designs
  • Global Safety Compliance: SIL 3/PLe certifications meet international safety standards for critical applications
  • Universal Power Supply: 24V AC/DC (24UC) compatibility reduces inventory and simplifies integration
  • Fast Wiring: Push-in terminals eliminate tools, accelerating installation and maintenance
  • Robust Performance: Wide operating temperature range and 4kV insulation strength resist industrial interference
  • Redundant Safety: B-function variants add extra safety layers for high-risk scenarios

Installation & Usage Notes

  • Voltage Matching: Ensure the module’s 24UC input matches the system power (24V AC/DC); avoid overvoltage
  • Contact Capacity: Verify contact current/voltage does not exceed ratings (add 20% margin for reliability)
  • Safety Circuit Design: Follow EN ISO 13849-1 guidelines; use NO contacts for safety-critical paths
  • Wiring Specifications: Use shielded cables for safety circuits to reduce EMI; separate safety and control wiring
  • Mounting Spacing: Reserve ≥5mm between modules for heat dissipation; install in a clean, dry cabinet
  • B-Function Usage: Deploy B-function models for high-risk applications (e.g., heavy machinery) to enhance redundancy

Phoenix PSR-SPP Series: Industrial Safety Relay Modules - Selection Guide

Created on:2025-11-17 11:15

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