Phoenix ELR Series: W-Subseries & H5-IES-SC Enhanced Safety Modules - Selection Guide
Product Overview
The Phoenix ELR Series encompasses two core product lines: W-Subseries (W3/W2+1/W1) industrial circuit protection modules and H5-IES-SC Enhanced Safety Modules. The W-Subseries focuses on versatile AC/DC circuit protection with diverse voltage/current ratings and specialized functional variants (e.g., RDT, MM, I-BR), while the H5-IES-SC subseries delivers enhanced safety-grade short-circuit protection compliant with SIL 3/PL e standards. Designed for 35mm DIN rail mounting, these modules support control voltages from 24V DC to 230V AC, load voltages up to 500V AC, and current ratings from 0.6A to 37A—ideal for motor protection, control circuit safety, and industrial load switching in manufacturing, process automation, and critical equipment.
Model Quick Reference Table
1. ELR W3 Subseries (3-Pole Protection Modules)
| Model No. | Product Name | Control Voltage | Load Voltage | Key Features | Application Scenarios |
|---|---|---|---|---|---|
| 2963514 | ELR W3/9-400 MM | - | 400V AC | 3-pole, MM mechanical lock | 3-phase 400V AC circuit with mechanical interlock |
| 2964173 | ELR W3/9-400 | - | 400V AC | 3-pole, standard protection | 3-phase 400V AC general circuit protection |
| 2964186 | ELR W3/9-500 | - | 500V AC | 3-pole, high-voltage tolerance | 3-phase 500V AC industrial power circuit protection |
| 2963569 | ELR W3/9-400 S | - | 400V AC | 3-pole, S-suffix specialized function | Custom 3-phase 400V AC circuit protection |
| 2900795 | ELR W3-24DC/500AC-9I-BR | 24V DC | 500V AC | 3-pole, 9A, isolation (I), brake protection (BR) | 24V DC-controlled 500V AC motor brake protection |
| 2297316 | ELR W3-24DC/500AC-9 | 24V DC | 500V AC | 3-pole, 9A, standard protection | 24V DC-controlled 500V AC 3-phase load control |
| 2297109 | ELR W3-24DC/500AC-2I-BR | 24V DC | 500V AC | 3-pole, 2A, isolation (I), brake protection (BR) | Low-current 24V DC-controlled motor brake protection |
2. ELR W2+1 Subseries (2+1 Pole Protection Modules)
| Model No. | Product Name | Control Voltage | Load Voltage | Key Features | Application Scenarios |
|---|---|---|---|---|---|
| 2297387 | ELR W2+1-230AC/500AC-37 | 230V AC | 500V AC | 2+1 pole, 37A high current | 230V AC-controlled 500V AC heavy-load protection |
| 2297374 | ELR W2+1-24DC/500AC-37 | 24V DC | 500V AC | 2+1 pole, 37A high current | 24V DC-controlled 500V AC large motor/load control |
3. ELR W1 Subseries (1-Pole Protection Modules)
| Model No. | Product Name | Control Voltage | Key Features | Application Scenarios |
|---|---|---|---|---|
| 2963598 | ELR W1/2-24DC | 24V DC | 1-pole, 2A | 24V DC single-channel low-current circuit protection |
| 2964306 | ELR W1/10-24DC | 24V DC | 1-pole, 10A | 24V DC single-channel medium-current load control |
| 2982757 | ELR W1/6-24DC/RDT | 24V DC | 1-pole, 6A, remote diagnostics (RDT) | 24V DC circuit with remote fault monitoring |
| 2982090 | ELR W1/6-24DC | 24V DC | 1-pole, 6A | 24V DC single-channel standard circuit protection |
4. ELR H5-IES-SC Enhanced Safety Modules
| Model No. | Product Name | Control Voltage | Load Voltage | Current Rating | Key Features | Application Scenarios |
|---|---|---|---|---|---|---|
| 2900414 | ELR H5-IES-SC-24DC/500AC-2 | 24V DC | 500V AC | 2A | SIL 3/PL e, enhanced safety | 24V DC low-current safety-critical circuit protection |
| 2900422 | ELR H5-IES-SC-230AC/500AC-9 | 230V AC | 500V AC | 9A | SIL 3/PL e, AC control | 230V AC high-current safety circuit protection |
| 2900420 | ELR H5-IES-SC-230AC/500AC-2 | 230V AC | 500V AC | 2A | SIL 3/PL e, AC control | 230V AC low-current safety circuit protection |
| 2905153 | ELR H5-IES-SC/500AC-9-IFS | - | 500V AC | 9A | SIL 3/PL e, IFS interface | IFS-compatible safety circuit protection (9A) |
| 2905152 | ELR H5-IES-SC/500AC-3-IFS | - | 500V AC | 3A | SIL 3/PL e, IFS interface | IFS-compatible safety circuit protection (3A) |
| 2905151 | ELR H5-IES-SC/500AC-06-IFS | - | 500V AC | 0.6A | SIL 3/PL e, IFS interface | Low-current IFS-compatible safety protection |
| 2900421 | ELR H5-IES-SC-24DC/500AC-9 | 24V DC | 500V AC | 9A | SIL 3/PL e, high current | 24V DC high-current safety-critical load control |
| 2900582 | ELR H5-IES-SC-24DC/500AC-0,6 | 24V DC | 500V AC | 0.6A | SIL 3/PL e, micro-current | 24V DC precision safety circuit protection (sensors) |
5. Specialized Protection Module
| Model No. | Product Name | Key Specifications | Key Features | Application Scenarios |
|---|---|---|---|---|
| 2692801 | ELR PN IP 500 R 1.1KW | 500V AC, 1.1KW | PN series, IP-rated, motor protection | 1.1KW motor dedicated protection (IP-rated) |
Core Technical Specifications (Universal)
| Parameter | Value | Notes |
|---|---|---|
| Control Voltage Range | 24V DC (19.2~28.8V), 230V AC (198~264V) | Model-dependent; covers industrial standard controls |
| Load Voltage Range | Up to 500V AC | Suitable for high-voltage industrial circuits |
| Current Ratings | 0.6A~37A | Model-specific (low to heavy-load coverage) |
| Safety Certifications | H5-IES-SC: SIL 3, EN ISO 13849-1 (PL e); W-Subseries: IEC 60947-1 | Safety-grade protection for critical applications |
| Operating Temperature | -25℃~70℃ | Adapts to harsh industrial environments |
| Mounting Type | 35mm DIN rail (NS 35/7.5) | Standard industrial cabinet installation |
| Protection Class | IP20 (cabinet mounting) | Dust-proof for industrial use |
| Protection Functions | Short-circuit, overcurrent, overload (model-dependent) | Comprehensive circuit protection |
| Isolation Voltage | 2.5kV (control-load isolation) | Prevents interference between control and power circuits |
| Certifications | CE, UL, CSA | Global industrial compliance |
| Special Functions | Remote diagnostics (RDT), mechanical lock (MM), brake protection (BR), IFS interface | Model-dependent functional expansion |
Application Scenarios & Recommended Models
1. 3-Phase High-Voltage Heavy-Load Protection
- Requirement: 3-phase 500V AC 9A load protection (e.g., industrial pumps)
- Recommended Model: 2964186 (ELR W3/9-500)
- Key Reason: 3-pole design for 3-phase circuits; 500V AC high-voltage tolerance
2. Safety-Critical High-Current Control (SIL 3/PL e)
- Requirement: 24V DC 9A safety-critical load protection (e.g., emergency stop circuits)
- Recommended Model: 2900421 (ELR H5-IES-SC-24DC/500AC-9)
- Key Reason: Enhanced safety certification (SIL 3/PL e); 9A high-current capacity
3. Motor Brake Protection
- Requirement: 24V DC-controlled 500V AC motor brake protection
- Recommended Model: 2900795 (ELR W3-24DC/500AC-9I-BR)
- Key Reason: BR (brake protection) + I (isolation) functions; tailored for motor brake circuits
4. Remote Diagnostics for Single-Channel Circuits
- Requirement: 24V DC 6A single-channel protection with remote monitoring
- Recommended Model: 2982757 (ELR W1/6-24DC/RDT)
- Key Reason: RDT (remote diagnostics) enables centralized fault monitoring
5. IFS Interface Safety Circuit Integration
- Requirement: 500V AC 3A safety circuit with IFS system compatibility
- Recommended Model: 2905152 (ELR H5-IES-SC/500AC-3-IFS)
- Key Reason: IFS interface for seamless integration; SIL 3/PL e safety compliance
6. 2+1 Pole Heavy-Load Control (37A)
- Requirement: 24V DC-controlled 500V AC 37A heavy-load (e.g., large motors)
- Recommended Model: 2297374 (ELR W2+1-24DC/500AC-37)
- Key Reason: 2+1 pole design; 37A ultra-high current rating for heavy industrial loads
Core Advantages
- Dual Product Lines: W-Subseries for versatile circuit protection; H5-IES-SC for safety-critical applications (SIL 3/PL e)
- Wide Voltage/Current Coverage: 0.6A~37A current, up to 500V AC load voltage—fits light to heavy industrial loads
- Specialized Functions: Brake protection (BR), remote diagnostics (RDT), IFS interface, and mechanical lock (MM) for tailored needs
- Industrial-Grade Reliability: -25℃~70℃ operating temperature, 2.5kV isolation, and IP20 protection
- Safety Compliance: H5-IES-SC meets global safety standards for critical circuits; W-Subseries adheres to IEC industrial norms
- Easy Installation: 35mm DIN rail mounting; standardized wiring for quick deployment
- Global Compatibility: CE/UL/CSA certifications enable international deployment
Installation & Usage Notes
- Voltage Matching: Ensure control voltage and load voltage align with module ratings (e.g., 24DC models for 24V DC control circuits)
- Pole Configuration: Select 3-pole (W3) for 3-phase circuits, 2+1 pole (W2+1) for mixed-phase loads, 1-pole (W1) for single-channel applications
- Safety Wiring: For H5-IES-SC models, follow SIL 3/PL e wiring guidelines (separate safety and standard wiring by ≥10mm)
- Current Limitation: Do not exceed maximum current ratings (e.g., 37A for W2+1 models); use contactors for loads beyond rated current
- Special Function Setup: For RDT models, connect diagnostic lines to the control system; for BR models, verify brake circuit compatibility
- Mounting Spacing: Reserve ≥5mm between modules for heat dissipation, especially for high-current (≥9A) variants
- Environmental Protection: Install in dry, dust-free control cabinets (IP20 protection); avoid direct exposure to moisture or corrosive substances