Phoenix ELR Series: W-Subseries & H5-IES-SC Enhanced Safety Modules - Selection Guide

Product Overview

The Phoenix ELR Series encompasses two core product lines: W-Subseries (W3/W2+1/W1) industrial circuit protection modules and H5-IES-SC Enhanced Safety Modules. The W-Subseries focuses on versatile AC/DC circuit protection with diverse voltage/current ratings and specialized functional variants (e.g., RDT, MM, I-BR), while the H5-IES-SC subseries delivers enhanced safety-grade short-circuit protection compliant with SIL 3/PL e standards. Designed for 35mm DIN rail mounting, these modules support control voltages from 24V DC to 230V AC, load voltages up to 500V AC, and current ratings from 0.6A to 37A—ideal for motor protection, control circuit safety, and industrial load switching in manufacturing, process automation, and critical equipment.

Model Quick Reference Table

1. ELR W3 Subseries (3-Pole Protection Modules)

Model No. Product Name Control Voltage Load Voltage Key Features Application Scenarios
2963514 ELR W3/9-400 MM - 400V AC 3-pole, MM mechanical lock 3-phase 400V AC circuit with mechanical interlock
2964173 ELR W3/9-400 - 400V AC 3-pole, standard protection 3-phase 400V AC general circuit protection
2964186 ELR W3/9-500 - 500V AC 3-pole, high-voltage tolerance 3-phase 500V AC industrial power circuit protection
2963569 ELR W3/9-400 S - 400V AC 3-pole, S-suffix specialized function Custom 3-phase 400V AC circuit protection
2900795 ELR W3-24DC/500AC-9I-BR 24V DC 500V AC 3-pole, 9A, isolation (I), brake protection (BR) 24V DC-controlled 500V AC motor brake protection
2297316 ELR W3-24DC/500AC-9 24V DC 500V AC 3-pole, 9A, standard protection 24V DC-controlled 500V AC 3-phase load control
2297109 ELR W3-24DC/500AC-2I-BR 24V DC 500V AC 3-pole, 2A, isolation (I), brake protection (BR) Low-current 24V DC-controlled motor brake protection

2. ELR W2+1 Subseries (2+1 Pole Protection Modules)

Model No. Product Name Control Voltage Load Voltage Key Features Application Scenarios
2297387 ELR W2+1-230AC/500AC-37 230V AC 500V AC 2+1 pole, 37A high current 230V AC-controlled 500V AC heavy-load protection
2297374 ELR W2+1-24DC/500AC-37 24V DC 500V AC 2+1 pole, 37A high current 24V DC-controlled 500V AC large motor/load control

3. ELR W1 Subseries (1-Pole Protection Modules)

Model No. Product Name Control Voltage Key Features Application Scenarios
2963598 ELR W1/2-24DC 24V DC 1-pole, 2A 24V DC single-channel low-current circuit protection
2964306 ELR W1/10-24DC 24V DC 1-pole, 10A 24V DC single-channel medium-current load control
2982757 ELR W1/6-24DC/RDT 24V DC 1-pole, 6A, remote diagnostics (RDT) 24V DC circuit with remote fault monitoring
2982090 ELR W1/6-24DC 24V DC 1-pole, 6A 24V DC single-channel standard circuit protection

4. ELR H5-IES-SC Enhanced Safety Modules

Model No. Product Name Control Voltage Load Voltage Current Rating Key Features Application Scenarios
2900414 ELR H5-IES-SC-24DC/500AC-2 24V DC 500V AC 2A SIL 3/PL e, enhanced safety 24V DC low-current safety-critical circuit protection
2900422 ELR H5-IES-SC-230AC/500AC-9 230V AC 500V AC 9A SIL 3/PL e, AC control 230V AC high-current safety circuit protection
2900420 ELR H5-IES-SC-230AC/500AC-2 230V AC 500V AC 2A SIL 3/PL e, AC control 230V AC low-current safety circuit protection
2905153 ELR H5-IES-SC/500AC-9-IFS - 500V AC 9A SIL 3/PL e, IFS interface IFS-compatible safety circuit protection (9A)
2905152 ELR H5-IES-SC/500AC-3-IFS - 500V AC 3A SIL 3/PL e, IFS interface IFS-compatible safety circuit protection (3A)
2905151 ELR H5-IES-SC/500AC-06-IFS - 500V AC 0.6A SIL 3/PL e, IFS interface Low-current IFS-compatible safety protection
2900421 ELR H5-IES-SC-24DC/500AC-9 24V DC 500V AC 9A SIL 3/PL e, high current 24V DC high-current safety-critical load control
2900582 ELR H5-IES-SC-24DC/500AC-0,6 24V DC 500V AC 0.6A SIL 3/PL e, micro-current 24V DC precision safety circuit protection (sensors)

5. Specialized Protection Module

Model No. Product Name Key Specifications Key Features Application Scenarios
2692801 ELR PN IP 500 R 1.1KW 500V AC, 1.1KW PN series, IP-rated, motor protection 1.1KW motor dedicated protection (IP-rated)

Core Technical Specifications (Universal)

Parameter Value Notes
Control Voltage Range 24V DC (19.2~28.8V), 230V AC (198~264V) Model-dependent; covers industrial standard controls
Load Voltage Range Up to 500V AC Suitable for high-voltage industrial circuits
Current Ratings 0.6A~37A Model-specific (low to heavy-load coverage)
Safety Certifications H5-IES-SC: SIL 3, EN ISO 13849-1 (PL e); W-Subseries: IEC 60947-1 Safety-grade protection for critical applications
Operating Temperature -25℃~70℃ Adapts to harsh industrial environments
Mounting Type 35mm DIN rail (NS 35/7.5) Standard industrial cabinet installation
Protection Class IP20 (cabinet mounting) Dust-proof for industrial use
Protection Functions Short-circuit, overcurrent, overload (model-dependent) Comprehensive circuit protection
Isolation Voltage 2.5kV (control-load isolation) Prevents interference between control and power circuits
Certifications CE, UL, CSA Global industrial compliance
Special Functions Remote diagnostics (RDT), mechanical lock (MM), brake protection (BR), IFS interface Model-dependent functional expansion

Application Scenarios & Recommended Models

1. 3-Phase High-Voltage Heavy-Load Protection

  • Requirement: 3-phase 500V AC 9A load protection (e.g., industrial pumps)
  • Recommended Model: 2964186 (ELR W3/9-500)
  • Key Reason: 3-pole design for 3-phase circuits; 500V AC high-voltage tolerance

2. Safety-Critical High-Current Control (SIL 3/PL e)

  • Requirement: 24V DC 9A safety-critical load protection (e.g., emergency stop circuits)
  • Recommended Model: 2900421 (ELR H5-IES-SC-24DC/500AC-9)
  • Key Reason: Enhanced safety certification (SIL 3/PL e); 9A high-current capacity

3. Motor Brake Protection

  • Requirement: 24V DC-controlled 500V AC motor brake protection
  • Recommended Model: 2900795 (ELR W3-24DC/500AC-9I-BR)
  • Key Reason: BR (brake protection) + I (isolation) functions; tailored for motor brake circuits

4. Remote Diagnostics for Single-Channel Circuits

  • Requirement: 24V DC 6A single-channel protection with remote monitoring
  • Recommended Model: 2982757 (ELR W1/6-24DC/RDT)
  • Key Reason: RDT (remote diagnostics) enables centralized fault monitoring

5. IFS Interface Safety Circuit Integration

  • Requirement: 500V AC 3A safety circuit with IFS system compatibility
  • Recommended Model: 2905152 (ELR H5-IES-SC/500AC-3-IFS)
  • Key Reason: IFS interface for seamless integration; SIL 3/PL e safety compliance

6. 2+1 Pole Heavy-Load Control (37A)

  • Requirement: 24V DC-controlled 500V AC 37A heavy-load (e.g., large motors)
  • Recommended Model: 2297374 (ELR W2+1-24DC/500AC-37)
  • Key Reason: 2+1 pole design; 37A ultra-high current rating for heavy industrial loads

Core Advantages

  • Dual Product Lines: W-Subseries for versatile circuit protection; H5-IES-SC for safety-critical applications (SIL 3/PL e)
  • Wide Voltage/Current Coverage: 0.6A~37A current, up to 500V AC load voltage—fits light to heavy industrial loads
  • Specialized Functions: Brake protection (BR), remote diagnostics (RDT), IFS interface, and mechanical lock (MM) for tailored needs
  • Industrial-Grade Reliability: -25℃~70℃ operating temperature, 2.5kV isolation, and IP20 protection
  • Safety Compliance: H5-IES-SC meets global safety standards for critical circuits; W-Subseries adheres to IEC industrial norms
  • Easy Installation: 35mm DIN rail mounting; standardized wiring for quick deployment
  • Global Compatibility: CE/UL/CSA certifications enable international deployment

Installation & Usage Notes

  • Voltage Matching: Ensure control voltage and load voltage align with module ratings (e.g., 24DC models for 24V DC control circuits)
  • Pole Configuration: Select 3-pole (W3) for 3-phase circuits, 2+1 pole (W2+1) for mixed-phase loads, 1-pole (W1) for single-channel applications
  • Safety Wiring: For H5-IES-SC models, follow SIL 3/PL e wiring guidelines (separate safety and standard wiring by ≥10mm)
  • Current Limitation: Do not exceed maximum current ratings (e.g., 37A for W2+1 models); use contactors for loads beyond rated current
  • Special Function Setup: For RDT models, connect diagnostic lines to the control system; for BR models, verify brake circuit compatibility
  • Mounting Spacing: Reserve ≥5mm between modules for heat dissipation, especially for high-current (≥9A) variants
  • Environmental Protection: Install in dry, dust-free control cabinets (IP20 protection); avoid direct exposure to moisture or corrosive substances

Phoenix ELR Series: W-Subseries & H5-IES-SC Enhanced Safety Modules - Selection Guide

Created on:2025-11-21 13:37

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