Phoenix TC Series: Industrial Communication, Security & I/O Modules - Selection Guide
Product Overview
The Phoenix TC Series encompasses a comprehensive range of industrial communication routers, security gateways, mobile I/O modules, signal extenders, and specialized interface devices. Designed for smart factory automation, remote monitoring, and secure industrial networking, these products cover 3G/4G/5G wireless connectivity, VPN security, mobile I/O integration, long-distance signal extension, and hazardous area-compatible interfaces. Featuring robust construction, wide operating temperature ranges, and compliance with global industrial standards, they enable reliable data transmission, secure remote access, and flexible I/O expansion in manufacturing, process automation, and distributed industrial systems.
Model Quick Reference Table
1. TC ROUTER Series (Wireless Communication Routers)
| Model No. |
Product Name |
Key Features |
Application Scenarios |
| 1439475 |
TC ROUTER 5004T-5G EU |
5G connectivity, EU region |
High-speed 5G wireless communication for industrial IoT (EU) |
| 1234354 |
TC ROUTER 4202T-4G EU |
4G connectivity, EU region |
Reliable 4G wireless data transmission (EU) |
| 1234353 |
TC ROUTER 4102T-4G EU WLAN |
4G + WLAN, EU region |
Dual wireless (4G/WLAN) industrial networking (EU) |
| 1234352 |
TC ROUTER 4002T-4G EU |
4G connectivity, EU region |
Cost-effective 4G wireless communication (EU) |
| 2702528 |
TC ROUTER 3002T-4G |
4G connectivity, global compatibility |
General-purpose 4G wireless routing for remote sites |
2. TC MGUARD Series (Security Gateways/VPN Modules)
| Model No. |
Product Name |
Key Features |
Application Scenarios |
| 1010461 |
TC MGUARD RS4000 4G VZW VPN |
4G (Verizon), VPN security, RS4000 series |
Secure remote access for industrial systems (Verizon network) |
| 2903586 |
TC MGUARD RS4000 4G VPN |
4G, VPN security, RS4000 series |
High-performance secure industrial networking |
| 1010463 |
TC MGUARD RS4000 4G ATT VPN |
4G (AT&T), VPN security, RS4000 series |
Secure remote connectivity (AT&T network) |
| 2903440 |
TC MGUARD RS4000 3G VPN |
3G, VPN security, RS4000 series |
Legacy 3G secure industrial communication |
| 1010462 |
TC MGUARD RS2000 4G VZW VPN |
4G (Verizon), VPN security, RS2000 series |
Compact secure remote access (Verizon network) |
| 2903588 |
TC MGUARD RS2000 4G VPN |
4G, VPN security, RS2000 series |
Cost-effective secure industrial networking |
| 1010464 |
TC MGUARD RS2000 4G ATT VPN |
4G (AT&T), VPN security, RS2000 series |
Compact secure connectivity (AT&T network) |
| 2903441 |
TC MGUARD RS2000 3G VPN |
3G, VPN security, RS2000 series |
Legacy 3G compact secure communication |
3. TC MOBILE I/O Series (Wireless I/O Modules)
| Model No. |
Product Name |
Key Features |
Application Scenarios |
| 2903808 |
TC MOBILE I/O X300 AC |
AC-powered, mobile I/O, X300 series |
Wireless I/O expansion for AC-powered remote sites |
| 1038568 |
TC MOBILE I/O X200-4G AC |
4G + AC power, X200 series |
4G-enabled wireless I/O for remote monitoring (AC-powered) |
| 1038567 |
TC MOBILE I/O X200-4G |
4G-powered, X200 series |
Battery/DC-powered 4G wireless I/O for mobile assets |
| 2903806 |
TC MOBILE I/O X200 AC |
AC-powered, X200 series |
Cost-effective wireless I/O expansion (AC-powered) |
4. TC EXTENDER Series (Signal Extenders)
| Model No. |
Product Name |
Key Features |
Application Scenarios |
| 2702255 |
TC EXTENDER 6004 ETH-2S |
Ethernet + 2x serial, 6004 series |
Long-distance Ethernet/serial signal extension |
| 2702409 |
TC EXTENDER 2001 ETH-2S |
Ethernet + 2x serial, 2001 series |
Compact long-distance signal extension for small systems |
5. Specialized TC Modules (Interface & Accessories)
| Model No. |
Product Name |
Key Features |
Application Scenarios |
| 2904673 |
TC-MACX-MCR-PTB |
MACX-MCR compatibility, PTB certification |
Specialized interface for certified industrial systems |
| 2902932 |
TC-D37SUB-AIO16-EX-PS-UNI |
D37SUB interface, 16-channel AIO, EX certification |
Hazardous area 16-channel analog I/O integration |
| 2924854 |
TC-D37SUB-ADIO16-EX-P-UNI |
D37SUB interface, 16-channel ADIO, EX certification |
Hazardous area 16-channel mixed analog/digital I/O |
| 2702273 |
TC ANT MOBILE WALL 5M |
Mobile wall-mounted antenna, 5m cable |
Antenna upgrade for TC ROUTER/MOBILE I/O modules |
Core Technical Specifications (Universal)
| Parameter |
Value |
Notes |
| Wireless Connectivity (Routers/Mobile I/O) |
|
|
| Wireless Standards |
3G (UMTS), 4G (LTE), 5G (NR), WLAN (802.11 b/g/n) |
Model-dependent |
| Operating Temperature |
-25℃~70℃ |
Harsh environment compatibility |
| Protection Class |
IP20 (cabinet) / IP65 (outdoor models) |
Model-dependent installation flexibility |
| Security (MGUARD Series) |
|
|
| VPN Protocols |
IPsec, OpenVPN, TLS |
Secure remote access compliance |
| Firewall Features |
Stateful inspection, port filtering |
Industrial network security |
| I/O Modules (AIO/ADIO/EXTENDER) |
|
|
| I/O Channels |
16-channel (AIO/ADIO); 2x serial + Ethernet (Extender) |
Model-dependent |
| Input/Output Types |
Analog (4-20mA/0-10V), Digital (DI/DO) |
Mixed signal support |
| General Specifications |
|
|
| Mounting Type |
35mm DIN rail, wall-mount |
Standard industrial installation |
| Certifications |
CE, UL, CSA; EX models: ATEX/IECEx |
Global industrial and hazardous area compliance |
| Power Supply |
24V DC (19.2~28.8V), AC (100~240V) |
Model-dependent power flexibility |
| Power Consumption |
≤15W (routers/gateways); ≤5W (I/O/extenders) |
Low energy consumption |
Application Scenarios & Recommended Models
1. High-Speed 5G Industrial IoT (EU Region)
- Requirement: Ultra-fast wireless communication for industrial IoT sensors (EU)
- Recommended Model: 1439475 (TC ROUTER 5004T-5G EU)
- Key Reason: 5G high bandwidth/low latency; EU region network compatibility
2. Secure Remote Access (Verizon Network)
- Requirement: Secure VPN connectivity for industrial systems (Verizon 4G)
- Recommended Model: 1010461 (TC MGUARD RS4000 4G VZW VPN)
- Key Reason: RS4000 high performance; Verizon network optimization + VPN security
3. Hazardous Area Analog I/O Integration
- Requirement: 16-channel analog I/O for Zone 2 explosive environments
- Recommended Model: 2902932 (TC-D37SUB-AIO16-EX-PS-UNI)
- Key Reason: EX certification; 16-channel AIO + D37SUB interface for seamless integration
4. Remote Wireless I/O Monitoring (AC-Powered)
- Requirement: AC-powered wireless I/O for remote production sites
- Recommended Model: 1038568 (TC MOBILE I/O X200-4G AC)
- Key Reason: 4G connectivity; AC power supply; X200 series reliable performance
5. Long-Distance Signal Extension
- Requirement: Extend Ethernet/serial signals for distributed control systems
- Recommended Model: 2702255 (TC EXTENDER 6004 ETH-2S)
- Key Reason: Dual serial + Ethernet extension; 6004 series high reliability for industrial environments
Core Advantages
- Multi-Wireless Support: 3G/4G/5G/WLAN options cover global wireless networks
- Industrial-Grade Security: MGUARD series with VPN/firewall protects critical data
- Hazardous Area Compatibility: EX-suffixed models enable deployment in Zone 2 environments
- Flexible I/O Expansion: Mobile I/O and AIO/ADIO modules support remote signal acquisition
- Rugged Design: -25℃~70℃ operating temperature, IP65 protection for outdoor use
- Easy Integration: DIN rail/wall-mount installation; compatibility with Phoenix industrial systems
- Global Compliance: CE/UL/CSA/EX certifications support international deployment
Installation & Usage Notes
- Wireless Configuration: For routers/mobile I/O, configure network parameters (APN, IP address) via industrial software; ensure antenna alignment for optimal signal
- Security Setup: For MGUARD models, configure VPN protocols and firewall rules to match industrial network security policies
- EX Model Installation: Deploy EX-suffixed modules per ATEX/IECEx guidelines (proper grounding, Zone 2 restriction)
- Power Matching: Ensure power supply aligns with module requirements (24V DC/AC 100~240V)
- Antenna Installation: Use TC ANT MOBILE WALL 5M (2702273) for improved signal; mount antennas in unobstructed locations
- Mounting Spacing: Reserve ≥5mm between modules for heat dissipation; install outdoor models in weather-protected areas
- Maintenance Checks: Regularly inspect wireless signal strength; update firmware for security patches; test VPN connectivity periodically