Phoenix VIP-2/SC Series: VARIOFACE Professional Interface Modules - Comprehensive Application & Selection Guide
Product Positioning & Core Value
The Phoenix VIP-2/SC Series is a core component of the VARIOFACE Professional interface system, specifically designed for industrial automation environments. It delivers efficient signal connection solutions between controllers and field devices, serving as a modular interface platform that safely and reliably distributes controller I/O signals to on-site equipment. By simplifying wiring and maintenance in complex control systems, the series is ideal for industrial automation scenarios requiring high-density I/O connections.
Product Family Overview
The VIP-2/SC Series is categorized into three main product types:
1. Interface Modules
- Function: Connect controller I/O to field devices, providing electrical isolation and signal adaptation.
- Typical Models: VIP-2/SC/FLK50/PLC, VIP-2/SC/HD15SUB/M, VIP-2/SC/D37SUB/M
- Application Scenarios: Signal connection for PLC control systems, industrial PCs, and distributed I/O devices.
2. Potential Distribution Modules (PDM Series)
- Function: Deliver multi-channel power distribution and equipotential bonding.
- Typical Models: VIP-2/SC/PDM-2/48, VIP-2/SC/PDM-2/32, VIP-2/SC/PDM-2/24
- Application Scenarios: Power distribution in control cabinets, multi-device common ground systems, and circuits requiring isolation protection.
3. Special Function Modules
- Function: Provide specialized features such as LED status indication and high-density connections.
- Typical Models: VIP-2/SC/FLK50/LED/PLC, VIP-2/SC/2FLK14/AB-1756
- Application Scenarios: Control systems requiring intuitive monitoring and applications with high-density I/O connection needs.
Technical Specifications (Universal Parameters)
| Parameter Category | Technical Indicators | Notes |
|---|---|---|
| Basic Characteristics | ||
| Rated Voltage | 250V AC/DC (Standard models)60V DC/25V AC (Interface models) | Varies by model |
| Rated Current | 1-15A (Depends on module type) | PDM series: Max 15A per branch |
| Insulation Class | Overvoltage Category II/IIIPollution Degree 2 | Suitable for industrial environments |
| Connection Type | SC (Screw Connection) | Some models support PT (Push-in Connection) |
| Conductor Size | Rigid: 0.2-6mm²Flexible: 0.2-4mm² | AWG 24-10 |
| Mechanical Characteristics | ||
| Mounting Type | 35mm DIN rail (NS 35/7.5 or NS 35/15) | Standard industrial mounting |
| Housing Material | Polyamide PA (Flame-retardant V0 grade) | High temperature and corrosion resistance |
| Protection Class | IP20 (Internal)/IP40 (External) | Dust and solid particle protection |
| Operating Temperature | -20°C to +50°C | Industrial ambient temperature range |
| Storage Temperature | -20°C to +70°C | Wide-temperature storage capability |
| Electrical Characteristics | ||
| Rated Surge Voltage | 0.6-2.2kV (Depends on model) | Overvoltage protection capability |
| Insulation Resistance | >100MΩ | High insulation performance |
| Dielectric Strength | 2.5kV/1min (Phase-phase/Phase-ground) | Electrical safety guarantee |
Detailed Function Module Introduction
1. Potential Distribution Modules (PDM Series)
Core Functions:
- Dual potential rail (P1, P2) design for power distribution and equipotential bonding.
- Each potential rail supports 2 power inputs + 8 distribution terminals (PDM-2/16 model).
- High-density power distribution reduces wiring complexity in control cabinets.
- Suitable for multi-device common ground and isolated protection circuit designs.
Typical Model Parameter Comparison:
| Model | Order No. | Number of Distribution Points | Module Width | Max Current per Branch | Application Scenarios |
|---|---|---|---|---|---|
| PDM-2/48 | 2903717 | 48 | 150mm | 15A | Large control cabinets, centralized power supply for multi-device |
| PDM-2/32 | 2315272 | 32 | 100mm | 15A | Medium-sized control systems, distributed power supply |
| PDM-2/24 | 2315269 | 24 | 70.4mm | 15A | Standard control cabinets, equipment clusters |
| PDM-2/16 | 2315256 | 16 | 50mm | 15A | Small control systems, local power supply |
2. Interface Modules
Core Functions:
- Provide electrical interfaces between controller I/O and field devices.
- Support multiple connector types (FLK, D-SUB, HD15SUB, etc.).
- Achieve signal isolation, level conversion, and noise suppression.
- Simplify complex wiring between controllers and field devices.
Interface Type Comparison:
| Interface Type | Model Example | Pin Count/Features | Compatible Controllers | Application Features |
|---|---|---|---|---|
| FLK Series | VIP-2/SC/FLK50/PLC | 50-pin flat connector | Siemens S7, Allen-Bradley, etc. | High-density I/O connection, suitable for 32-channel signals |
| D-SUB Series | VIP-2/SC/D37SUB/M | 37-pin D-type male connector | Universal controllers, industrial PCs | Standardized interface, suitable for mixed analog/digital signals |
| HD15SUB Series | VIP-2/SC/HD15SUB/M | 15-pin high-density D-type male connector | Vision systems, specialized controllers | Compact design, ideal for space-constrained scenarios |
| FLK14 Series | VIP-2/SC/FLK14/PLC | 14-pin flat connector | Small PLCs, specialized controllers | Cost-effective solution for 8-16 channels |
3. Special Function Modules
Typical Function Module Analysis:
1. VIP-2/SC/FLK50/LED/PLC (2322252)
- LED Status Indication: Provides intuitive visual feedback of each channel's signal status.
- 32-Channel Signal Connection: High-density interface designed specifically for PLC systems.
- Compatible Controllers: Siemens S7-1500/400/300, Allen-Bradley ControlLogix, etc.
- Advantage: Enables quick fault localization and reduces maintenance time.
2. VIP-2/SC/FLK50/MODI-TSX/Q (2322304)
- Schneider-Specific Interface: Tailored for MODICON TSX Quantum controllers.
- 50-Pin High-Density Connection: Supports 32-channel I/O signals.
- Compatible I/O Cards: DDI 353, DDI 841, DDI 853, etc.
- Advantage: Optimized for Schneider systems, plug-and-play functionality.
3. VIP-2/SC/2FLK14/AB-1756 (2322333)
- Dual FLK14 Interfaces: Doubles I/O connection density.
- Allen-Bradley-Specific: Compatible with Rockwell Automation's 1756 series I/O modules.
- Application Scenarios: Allen-Bradley control systems requiring high-density I/O.
- Advantage: Saves space and reduces wiring complexity.
Application Scenario Analysis
1. Industrial Control Cabinet System Integration
Recommended Configuration:
- Power Distribution: VIP-2/SC/PDM-2/32 (2315272)
- I/O Connection: VIP-2/SC/FLK50/PLC (2900463) or VIP-2/SC/HD15SUB/M (2322326)
Implementation Advantages:
- Reduces wiring workload by 50% and lowers installation costs.
- Provides clear potential distribution and signal routing for easy maintenance.
- Standardized interface design supports hot-swap maintenance and minimizes downtime.
2. Multi-Brand PLC Hybrid Control Systems
Recommended Configuration:
- Siemens S7 Systems: VIP-2/SC/FLK50/S7 (2315243)
- Schneider Systems: VIP-2/SC/FLK50/MODI-TSX/Q (2322304)
- Rockwell Systems: VIP-2/SC/2FLK14/AB-1756 (2322333)
Implementation Advantages:
- Unifies wiring standards in control cabinets to simplify design and maintenance.
- Enables multi-brand controllers to share a common power distribution system, reducing costs.
- Improves system stability through potential isolation and minimizes interference between devices of different brands.
3. Machine Vision & Automated Production Lines
Recommended Configuration:
- Vision System Connection: VIP-2/SC/HD15SUB/M (2322326)
- I/O Control: VIP-2/SC/FLK50/LED/PLC (2322252)
- Power Distribution: VIP-2/SC/PDM-2/24 (2315269)
Implementation Advantages:
- High-density connections support large data transmission for vision systems.
- LED indicators facilitate quick diagnosis of vision system communication status.
- Unified power distribution ensures system stability and prevents voltage fluctuations from affecting vision accuracy.
4. Process Automation & DCS Systems
Recommended Configuration:
- Analog Signals: VIP-2/SC/FLK16/ISP 4AI 2DMU (2903869)
- Digital Signals: VIP-2/SC/FLK50/PLC (2900463)
- Power Distribution: VIP-2/SC/PDM-2/48 (2903717)
Implementation Advantages:
- Supports HART protocol for smart sensor connection, enabling precise process parameter monitoring.
- Dual potential rail design provides redundant power supply and improves system reliability.
- High-density interfaces reduce control cabinet space requirements, suitable for large-scale DCS systems.
Selection Guide
Step 1: Determine Application Type & Functional Requirements
| Application Type | Priority Module Type | Key Parameters |
|---|---|---|
| Power Distribution Systems | PDM Series (Potential Distribution Modules) | Number of distribution points, current capacity, number of potential rails |
| Controller I/O Connection | FLK/D-SUB Series (Interface Modules) | Connector type, pin count, compatible controller brand |
| High-Density Signal Connection | HD15SUB/2FLK Series (Special Function Modules) | Interface density, LED indication requirement |
Step 2: Select Connection Type & Interface Type
Connection Type Selection:
- SC (Screw Connection): Suitable for vibration-prone environments, offering secure connections (tools required for maintenance).
- PT (Push-in Connection): Enables fast installation and maintenance without tools, ideal for frequent plug-and-play scenarios.
Interface Type Selection:
- FLK Series: Suitable for PLC systems, available in 50-pin/16-pin configurations for high-density I/O connections.
- D-SUB Series: Suitable for universal control systems, available in 9/15/37-pin configurations with standardized interfaces.
- HD15SUB: Suitable for vision systems and high-speed data transmission, featuring a compact, high-density design.
Step 3: Confirm Specifications & Special Functions
Key Parameter Considerations:
- Rated Voltage/Current: Select based on load characteristics to avoid exceeding module ratings.
- Channel Count: Choose based on I/O point requirements, with a recommended 10-20% margin for future expansion.
- Special Functions: LED indication (for easy fault diagnosis), potential isolation, high-density design, etc.
Example Selection Process:
- Application Scenario: Siemens S7-1500 control system requiring connection of 32 digital I/O points.
- Recommended Model: VIP-2/SC/FLK50/PLC (2900463)
- 50-pin FLK interface supports 32-channel signals.
- SC screw connection is suitable for industrial environments.
- Optimized for Siemens S7 series, enabling plug-and-play functionality.
- Matching Power Distribution: VIP-2/SC/PDM-2/24 (2315269)
- Dual potential rail design provides stable power supply.
- 24 distribution points meet the needs of 32-point I/O systems.
Installation & Maintenance Guide
Installation Steps:
- Rail Mounting: Snap the module onto a 35mm DIN rail and ensure secure locking.
- Power Connection: Connect the dual potential rails (P1, P2) of the PDM series to the power system.
- Controller Connection: Mate the FLK/D-SUB interface with the controller's I/O module.
- Field Device Connection: Connect on-site sensors/actuators via screw terminals.
- Grounding: Ensure proper grounding of the module to enhance anti-interference capability.
Maintenance Points:
- Fault Localization: Use LED indicators (if equipped) to quickly identify faulty channels.
- Module Replacement: Disconnect power, loosen screws to replace faulty modules without affecting other system components.
- Regular Inspection: Check terminal connections quarterly for tightness to ensure good contact.
- Cleaning & Maintenance: Clean the module surface with a dry, lint-free cloth to prevent dust accumulation from affecting heat dissipation.
VIP-2/SC Series vs. Traditional Wiring Solutions
| Comparison Dimension | VIP-2/SC Series Modular Solution | Traditional Wiring Solution |
|---|---|---|
| Wiring Complexity | 70% reduction with predefined channels and clear labeling | Complex, requiring extensive cable organization and labeling |
| Installation Time | 50% shorter with plug-and-play design | Time-consuming, requiring wire-by-wire connection and testing |
| Maintenance Efficiency | 80% improvement with module-level replacement and fast fault localization | Low, requiring troubleshooting of entire wiring harnesses (time-consuming) |
| Space Occupancy | 40% reduction with high-density integrated design | Large, requiring more space for terminal blocks and cables |
| System Scalability | High, allowing easy module addition without affecting existing systems | Low, requiring re-design of wiring for expansion |
| Compatibility | Supports multi-brand controllers with standardized interfaces | Highly customized with poor compatibility |
| Total Cost | 30% lower long-term comprehensive cost (saves installation and maintenance expenses) | Low initial cost but high long-term maintenance costs |
Summary & Next Steps
The Phoenix VIP-2/SC Series VARIOFACE Professional interface modules provide efficient connection solutions for industrial automation control systems. Their modular design simplifies wiring and maintenance in complex control systems, significantly improving system reliability, reducing installation and maintenance costs, and reserving space for future system expansion.
Phoenix VIP-2/SC Series: VARIOFACE Professional Interface Modules - Comprehensive Application & Selection Guide
Created on：2025-11-27 11:39
