Phoenix UPS-BAT Series: Industrial Uninterruptible Power Supply Battery Solutions

Product Family Overview

The Phoenix UPS-BAT Series offers a comprehensive range of industrial-grade battery backup solutions designed to provide reliable power protection for critical systems in manufacturing, process automation, and industrial environments. These battery modules are compatible with Phoenix's QUINT UPS-IQ systems and other industrial UPS devices, delivering extended runtime during power outages while maintaining system stability.

Product Classification

The series is categorized into four main battery technologies:

1. Water-Resistant (WTR) Series

• Technology: Pure lead AGM (Absorbent Glass Mat) with enhanced water resistance
• Typical Models: 2908369 (2X12V/26AH), 2320429 (24DC/26AH)
• Advantages: Operates in extreme temperatures (-25°C to 60°C), high surge capacity, 12-year service life

2. VRLA (Valve-Regulated Lead Acid) Series

• Technology: Sealed lead acid with valve regulation
• Typical Models: 2908233 (2X12V/3.4AH), 2320335 (24DC/38AH)
• Advantages: Maintenance-free operation, compact design, cost-effective, IP20 protection

3. PB (Plain Battery) Series

• Technology: Standard lead acid battery solutions
• Typical Models: 1283119 (2X12V/7AH), 1354641 (24DC/40AH)
• Advantages: Simple design, easy replacement, compatible with most industrial UPS systems

4. Lithium-Ion (LI-ION/LI) Series

• Technology: Advanced lithium-ion battery technology
• Typical Models: 2908232 (24DC/924WH), 2320351 (24DC/120WH)
• Advantages: Lightweight, longer service life (15 years), faster charging, higher energy density

Technical Specifications (General Parameters)

Detailed Product Series Introduction

1. Water-Resistant (WTR) Series

Key Features:

• Enhanced Environmental Tolerance: Operates reliably in high humidity and wet industrial environments
• Pure Lead AGM Technology: Provides higher energy density and longer cycle life compared to standard VRLA
• Tool-Free Replacement: Quick battery swap without tools, minimizing downtime
• Intelligent Communication: Automatic detection and status reporting to connected UPS systems

Typical Applications:

• Outdoor control cabinets in chemical processing plants
• Food and beverage production facilities with high-pressure cleaning
• Marine and offshore installations exposed to saltwater conditions

2. VRLA Series

Key Features:

• Maintenance-Free Design: No electrolyte refilling required throughout service life
• Compact Footprint: Ideal for space-constrained control cabinets
• Cost-Effective Protection: Balances performance with budget considerations
• Wide Voltage Compatibility: Works with various Phoenix UPS models

Typical Applications:

• General industrial automation equipment
• Machine tools requiring short-term backup
• PLC control systems in stable indoor environments
• Small data centers and communication racks

3. PB (Plain Battery) Series

Key Features:

• Simple, Reliable Design: Basic battery backup without advanced features
• Economical Solution: Most cost-effective option in the product line
• Easy Integration: Direct compatibility with standard Phoenix UPS units
• Quick Replacement: Standardized connections for fast maintenance

Typical Applications:

• Non-critical equipment requiring minimal backup time
• Educational and training facilities
• Small workshops with limited power protection needs
• Systems where downtime is acceptable for short periods

4. Lithium-Ion Series

Key Features:

• Lightweight & High Density: Up to 30% lighter than equivalent lead acid batteries
• Extended Service Life: 15-year design life (vs. 10-12 years for lead acid)
• Fast Charging: Reduces recharge time by 50% compared to traditional batteries
• Low Self-Discharge: Maintains charge when not in use
• Temperature Stability: Performs consistently in moderate temperature ranges

Typical Applications:

• Mobile industrial equipment
• Systems requiring frequent battery replacement
• Applications prioritizing weight reduction
• Long-term backup solutions where maintenance is infrequent

Application Scenarios

1. Industrial Control Cabinet Protection

Recommended Configuration:

• Heavy Machinery: 2908369 (UPS-BAT-KIT-WTR 2X12V/26AH) or 2320429 (UPS-BAT/VRLA-WTR/24DC/26AH)
• Standard Automation: 2908235 (UPS-BAT-KIT-VRLA 2X12V/12AH) or 2320322 (UPS-BAT/VRLA/24DC/12AH)
• Light-Duty Systems: 2908233 (UPS-BAT-KIT-VRLA 2X12V/3.4AH) or 1283116 (UPS-BAT-KIT/PB/2X12V/4AH)

Implementation Benefits:

• Prevents data loss during transient power disruptions
• Protects programmable logic controllers (PLCs) from voltage fluctuations
• Ensures safe shutdown of equipment during power outages

2. Process Automation & Manufacturing Lines

Recommended Configuration:

• Critical Processes: 2908232 (UPS-BAT/LI-ION/24DC/924WH) or 2320335 (UPS-BAT/VRLA/24DC/38AH)
• General Production: 2909590 (UPS-BAT-KIT-WTR 2X12V/26AH) or 2320416 (UPS-BAT/VRLA-WTR/24DC/13AH)

Implementation Benefits:

• Maintains continuous operation of conveyor systems during brief power interruptions
• Prevents production line restarts, reducing downtime costs
• Protects quality control systems and sensors from voltage spikes

3. Remote & Harsh Environment Applications

Recommended Configuration:

• Outdoor Installations: 2908369 (UPS-BAT-KIT-WTR 2X12V/26AH) with IP54 protection
• High-Temperature Areas: 2320429 (UPS-BAT/VRLA-WTR/24DC/26AH) with extended temperature range
• Mobile Equipment: 2908232 (UPS-BAT/LI-ION/24DC/924WH) for lightweight performance

Implementation Benefits:

• Operates reliably in extreme temperatures (-25°C to 60°C for WTR models)
• Resists moisture and dust in challenging industrial environments
• Provides consistent backup power regardless of location or conditions

4. Commercial & Light Industrial Use

Recommended Configuration:

• Office Buildings: 1283121 (UPS-BAT-KIT/PB/2X12V/12AH) or 2320319 (UPS-BAT/VRLA/24DC/7.2AH)
• Server Rooms: 2908232 (UPS-BAT/LI-ION/24DC/924WH) for long runtime and low maintenance
• Retail Facilities: 1283119 (UPS-BAT-KIT/PB/2X12V/7AH) or 2320322 (UPS-BAT/VRLA/24DC/12AH)

Implementation Benefits:

• Ensures continuous operation of security systems and POS terminals
• Protects IT infrastructure from data corruption during power fluctuations
• Maintains climate control systems during outages

Selection Guide

Step 1: Determine Application Requirements

Key Considerations:

• Runtime Needs: Calculate required backup duration (from minutes to hours)
• Load Current: Determine maximum current draw during backup
• Environmental Conditions: Indoor/outdoor, temperature range, humidity levels
• System Criticality: Prioritize based on cost of downtime

Step 2: Choose Battery Technology

Step 3: Select Voltage & Capacity

• Voltage Compatibility: Ensure match with your UPS system (24V DC standard)
• Capacity Selection:
  • Small Systems: 1.2-7.2AH (10-30 minutes backup)
  • Medium Systems: 12-26AH (30-120 minutes backup)
  • Large Systems: 38-40AH (2+ hours backup) or lithium-ion for extended runtime

Step 4: Additional Features

• Water Resistance: Choose WTR models for humid or outdoor environments
• Intelligent Monitoring: Look for models with battery status reporting
• Fast Replacement: WTR and VRLA series offer tool-free battery change
• Space Optimization: LI-ION batteries provide highest energy density per volume

Installation & Maintenance

Installation Steps:

1. Mounting: Attach to 35mm DIN rail in control cabinet
2. Wiring: Connect battery terminals to UPS according to polarity markings
3. Integration: Power on UPS to enable battery charging and monitoring
4. Initial Charge: Allow 8-12 hours for initial full charge before first use

Maintenance Points:

• Visual Inspection: Check for physical damage or leakage monthly
• LED Status: Verify green indicator (normal operation); replace if red (fault)
• Temperature Management: Ensure proper ventilation to prevent overheating
• Replacement Schedule:
  • WTR: Replace every 12 years
  • VRLA/PB: Replace every 10 years
  • LI-ION: Replace every 15 years

UPS-BAT Series vs. Alternative Solutions

Summary & Next Steps

The Phoenix UPS-BAT Series delivers reliable, industrial-grade battery backup solutions tailored to meet the diverse needs of modern automation and industrial environments. Whether protecting critical manufacturing equipment or providing temporary power to commercial systems, these batteries ensure continuity during power disruptions while maintaining system integrity.