Phoenix AXL E Series: Distributed I/O Modules & Accessories - Comprehensive Application & Selection Guide

Product Positioning & Core Value

The Phoenix AXL E Series represents a versatile portfolio of distributed industrial I/O modules designed for seamless integration into modern automation networks. Engineered to bridge controllers with field devices, these modules support multiple industrial communication protocols (Profinet, Ethernet, EtherNet/IP, EtherCAT) and offer flexible I/O configurations—including IO-Link connectivity, high-power outputs, and digital signal processing. With IP65/IP67 protection, M12 quick-connect technology, and rugged construction, the series thrives in harsh industrial environments (e.g., factory floors, outdoor installations) while delivering reliable data transmission and control. Complemented by ATEX-compliant protection kits and compatible accessories, the AXL E Series enables scalable, modular automation solutions for manufacturing, process control, logistics, and energy sectors, reducing wiring complexity and maximizing system uptime.

Product Family Overview

The AXL E Series is organized by communication protocol and functional type, with four core I/O module sub-series and dedicated accessories:

1. AXL E PB Series (Profinet)

• Function: Profinet IO-compliant distributed I/O modules for real-time industrial communication.
• Key I/O Configurations: IO-Link + digital input, 16-channel DIO, 8-in/8-out, 8-in/4-out (2A), 16-channel DI.
• Typical Models: AXL E PB IOL8 DI4 M12 6P, AXL E PB DIO16 M12 6P, AXL E PB DI8 DO4 2A M12 6P.
• Ideal For: European-centric automation systems, high-speed synchronization, and Profinet-enabled controllers.

2. AXL E ETH Series (Ethernet)

• Function: Standard Ethernet-compatible I/O modules for universal network integration.
• Key I/O Configurations: 16-channel DIO, 8-in/8-out, 8-in/4-out (2A), 16-channel DI, IO-Link + digital input.
• Typical Models: AXL E ETH IOL8 DI4 M12 6P, AXL E ETH DIO16 M12 6M, AXL E ETH DI8 DO8 M12 6P.
• Ideal For: Multi-protocol environments, legacy system upgrades, and global automation networks.

3. AXL E EIP Series (EtherNet/IP)

• Function: EtherNet/IP-compliant modules for seamless integration with Rockwell Automation and EIP-enabled systems.
• Key I/O Configurations: 16-channel DIO, 8-in/8-out, 8-in/4-out (2A), 16-channel DI, IO-Link + digital input.
• Typical Models: AXL E EIP IOL8 DI4 M12 6P, AXL E EIP DI8 DO4 2A M12 6M, AXL E EIP DI16 M12 6P.
• Ideal For: North American automation markets, process control, and EIP-based factory networks.

4. AXL E EC Series (EtherCAT)

• Function: EtherCAT-compliant modules for high-speed, deterministic motion control and real-time data exchange.
• Key I/O Configurations: 16-channel DIO, 8-in/8-out, 8-in/4-out (2A), 16-channel DI, IO-Link + digital input.
• Typical Models: AXL E EC IOL8 DI4 M12 6P, AXL E EC DIO16 M12 6M, AXL E EC DI8 DO8 M12 6P.
• Ideal For: Robotics, packaging machinery, and high-precision automation requiring sub-millisecond synchronization.

5. Accessories & Complementary Products

• ATEX Protection: AXL E ATEX PROTECTION SET (1182217) – Intrinsically safe protection for hazardous areas (Zone 2/22).
• Digital Input Module: AXL DI 32/1-ME (2688158) – 32-channel digital input module for high-density applications.
• Connection Accessories: AXL CN S/UL (2701421) – Universal connection kit; AXL BS BK (2701422) – Bus coupler base; AXL BK PN-ME (2688132) – Profinet bus coupler base.

Technical Specifications (Universal Parameters)

Detailed Function Module Introduction

1. IO-Link + Digital Input Modules (IOL8 DI4)

2. 16-Channel Digital I/O Modules (DIO16)

3. 8-Input/8-Output Modules (DI8 DO8)

4. High-Power Modules (DI8 DO4 2A)

5. 16-Channel Digital Input Modules (DI16)

6. Accessories

Application Scenario Analysis

1. Automotive Manufacturing (High-Speed Automation)

Recommended Configuration:

• Communication Protocol: AXL E EC (EtherCAT) for real-time motion control
• I/O Modules: AXL E EC IOL8 DI4 M12 6P (2701524) + AXL E EC DI8 DO4 2A M12 6M (2701529)
• Accessories: AXL E ATEX PROTECTION SET (1182217) for paint shop hazardous areas

Implementation Advantages:

• EtherCAT’s sub-ms synchronization enables coordinated robot movements.
• IO-Link ports support smart sensors (e.g., vision systems, torque sensors) for quality control.
• High-power outputs drive welding guns and conveyor motors directly.

2. Process Automation (EtherNet/IP-Based Systems)

Recommended Configuration:

• Communication Protocol: AXL E EIP (EtherNet/IP) for Rockwell compatibility
• I/O Modules: AXL E EIP DIO16 M12 6M (2701489) + AXL E EIP DI8 DO8 M12 6M (2701487)
• Accessories: AXL CN S/UL (2701421) for universal wiring

Implementation Advantages:

• EIP DLR support ensures network redundancy, minimizing downtime.
• IP67 protection withstands washdowns in chemical/petrochemical plants.
• M12 quick-connect reduces field wiring time by 50%.

3. Logistics & Warehouse Automation (Profinet)

Recommended Configuration:

• Communication Protocol: AXL E PB (Profinet) for European market compliance
• I/O Modules: AXL E PB DI16 M12 6P (2701498) + AXL E PB DI8 DO8 M12 6P (2701497)
• Accessories: AXL BS BK (2701422) bus coupler base

Implementation Advantages:

• Profinet IO RT supports high-speed data exchange for AGV navigation.
• 16-channel DI modules monitor multiple proximity sensors (pallet detection, door status).
• Compact design fits in AGV control panels and rack-mounted enclosures.

4. Hazardous Area Monitoring (ATEX-Compliant)

Recommended Configuration:

• Communication Protocol: AXL E ETH (Ethernet) for universal connectivity
• I/O Modules: AXL E ETH IOL8 DI4 M12 6P (2701536) + AXL E ETH DI8 DO4 2A M12 6M (2701540)
• Accessories: AXL E ATEX PROTECTION SET (1182217) for Zone 2 protection

Implementation Advantages:

• ATEX certification ensures safety in explosive gas/dust environments.
• IO-Link ports connect smart gas sensors for real-time leak detection.
• IP67 protection prevents moisture/dust ingress in outdoor installations.

Selection Guide

Step 1: Determine Communication Protocol

Step 2: Select I/O Configuration

Step 3: Choose Connector Type

• M12 6P (Female): For connecting to male-ended field cables/sensors (most common).
• M12 6M (Male): For direct connection to female sockets or panel-mounted devices.

Step 4: Special Requirements

• Hazardous Areas: Add AXL E ATEX PROTECTION SET (1182217) for Zone 2/22 compliance.
• High-Density Cabinet Installation: Use AXL DI 32/1-ME (2688158) for 32-channel input expansion.
• Network Integration: Select compatible bus coupler base (e.g., AXL BK PN-ME for Profinet).

Installation & Maintenance Guide

Installation Steps:

1. Mounting: Secure the module to a panel using the included bracket (torque: 1.5~2Nm) or attach to a DIN rail via accessories.
2. Wiring: Connect M12 6-pin connectors (align and twist 1/4-turn to lock); strip conductors to 8mm for proper contact.
3. Power Connection: Supply 24V DC to the power terminal (ensure polarity: +/-, reverse polarity protected).
4. Network Configuration: Configure communication parameters (IP address, protocol settings) via software (e.g., TIA Portal for Profinet, Studio 5000 for EIP).
5. Testing: Verify LED indicators (green = power-on, yellow = signal active) and test I/O functionality with field devices.

Maintenance Points:

• Status Monitoring: Check channel LEDs for faults (red = short-circuit/overload); replace modules if indicators remain red after troubleshooting.
• Connector Care: Clean M12 connectors quarterly with a dry cloth to remove dust/water; replace damaged connectors immediately.
• Environmental Protection: Ensure installation area remains within -25°C~+60°C and avoid direct exposure to chemicals or high-pressure water.
• ATEX Compliance: In hazardous areas, inspect the ATEX protection set annually for damage to seals or housing.
• Replacement: Use tool-free M12 connectors for quick module replacement; no wiring rework required.

AXL E Series vs. Traditional Distributed I/O Solutions

Summary & Next Steps

The Phoenix AXL E Series delivers flexible, rugged distributed I/O solutions for industrial automation, supporting multiple communication protocols, smart device integration, and harsh environment deployment. By selecting the appropriate protocol, I/O configuration, and accessories, you can build scalable, future-proof systems that reduce wiring complexity, minimize downtime, and enhance productivity.