Phoenix VIP Series: Industrial Connection Solutions - Comprehensive Product Guide

Product Positioning & Core Value

The Phoenix VIP Series is a portfolio of industrial-grade connection solutions tailored for seamless integration between PLCs, sensors, actuators, and control systems. Covering pre-assembled cables, interface modules, and specialized bases, the series delivers plug-and-play convenience, high compatibility with mainstream industrial controllers (Siemens S7, Allen-Bradley 1756), and robust performance for harsh automation environments.

Key Value Propositions:

• Plug-and-Play Integration: Pre-wired and pre-terminated designs reduce installation time by 60% compared to custom wiring.
• Broad Compatibility: Optimized for Siemens S7, Allen-Bradley 1756, and other industrial control platforms.
• Industrial Durability: Flame-retardant cables (FR), IP20 protection (modules), and -25°C~+60°C operating temperature range.
• Versatile Configurations: Supports diverse interfaces (D-Sub 9/15/25, terminal blocks, flat cables) and cable lengths (0.5m~2.0m).

Product Family Classification

1. Pre-Assembled Cable Series (VIP-PA/VIP-CAB)

2. Interface Module Series (VIP-2/PT)

2.1 Flat Cable Interface Modules

2.2 D-Sub Interface Modules

2.3 Dual Flat Cable Interface Modules

2.4 Fuse Interface Module

3. Special Interface Base (VIP/S/D25M)

Technical Specifications (Universal)

Application Scenario Analysis

1. PLC Integration in Automated Production Lines

Recommended Configuration:

• Cables: VIP-CAB-FLK16/FR/OE/0,14/1,5M (2900132) + VIP-PA-2X14/26/2,0M/1756/062 (1162593)
• Modules: VIP-2/PT/FLK50/S7 (2903804) + VIP-2/PT/FLK50/AB-1756 (2904286)

Advantages:

• Pre-assembled cables eliminate on-site wiring, shortening production line commissioning cycles.
• Modules seamlessly compatible with S7/AB 1756, reducing integration risks.
• Flame-retardant cables adapt to high-EMI workshop environments, ensuring stable signal transmission.

2. Sensor/Actuator Signal Acquisition

Recommended Configuration:

• Modules: VIP-2/PT/FLK14/LED/PLC (2904279) + VIP-2/PT/PDM-2/16/FU 6.3A (2903603)
• Cable: VIP-CAB-FLK14/0,14/0,5M (2318389)

Advantages:

• LED status indicators enable quick fault sensor localization, improving maintenance efficiency.
• Fuse modules provide overcurrent protection, preventing equipment damage.
• Short-distance flat cables save control cabinet space and ensure neat wiring.

3. Hazardous Area Device Connection

Recommended Configuration:

• Base: VIP/S/D25M/BASE 1-8/L/C/EX (2906595)
• Module: VIP-2/PT/D15SUB/M (2903779)
• Cable: VIP-CAB-FLK16/FR/OE/0,14/1,0M (2900131)

Advantages:

• Explosion-proof compatible design meets Zone 2/22 hazardous area requirements.
• Flame-retardant cables reduce fire risks, complying with safety standards.
• D-Sub interface ensures sealed connections, preventing dust/moisture ingress.

4. Legacy Equipment Upgrade

Recommended Configuration:

• Modules: VIP-2/PT/D 9SUB/F/LED (2904263) + VIP-2/PT/FLK50/PLC (2903803)
• Cable: VIP-CAB-FLK16/FR/OE/0,14/1,0M (2900131)

Advantages:

• D-Sub 9 interface adapts to legacy serial devices (e.g., old encoders, printers).
• Modules convert serial signals to PLC standard signals, eliminating the need for custom protocol conversion.
• LED indicators simplify fault diagnosis, reducing upgrade and maintenance costs.

Selection Guide

Step 1: Determine Connection Object & Interface Type

Step 2: Select Cable Length

• Short-distance in control cabinets: 0.5m (VIP-CAB-FLK14/0,14/0,5M)
• Medium-distance between devices: 1.0m (VIP-CAB-FLK16/FR/OE/0,14/1,0M)
• Long-distance in production lines: 1.5m/2.0m (VIP-CAB-FLK16/FR/OE/0,14/1,5M, VIP-PA-2X14/26/2,0M)

Step 3: Confirm Special Requirements

• Flame-retardant need: Select cables with "FR" suffix (e.g., VIP-CAB-FLK16/FR/OE)
• Overcurrent protection: Choose fuse-equipped modules (VIP-2/PT/PDM-2/16/FU 6.3A)
• Status monitoring: Select modules with "LED" suffix (VIP-2/PT/FLK14/LED/PLC)
• Hazardous area: Choose bases with "EX" suffix (VIP/S/D25M/BASE 1-8/L/C/EX)

Step 4: Verify Compatibility

• Confirm consistency between controller model (S7/AB 1756, etc.) and module labeling.
• Ensure cable conductor size (0.14mm²/1.0mm²) meets load current requirements.

Installation & Maintenance Guide

Installation Steps:

1. Module Mounting: Snap modules onto a 35mm DIN rail, ensuring ≥5mm spacing for heat dissipation.
2. Cable Connection: Plug flat cables/D-Sub connectors into modules until a "click" is heard; ensure polarity alignment.
3. Wiring Fixing: Use cable ties to secure cables, avoiding sharp bends (minimum bending radius: ≥5× cable diameter).
4. Testing: Power on the system and verify LED indicators (green = normal, red = fault) for modules with LED function.

Maintenance Points:

• Regular Inspection: Quarterly check cable connections for looseness and module housing for damage.
• Troubleshooting: For no signal transmission: 1) Check connector insertion; 2) Verify LED status; 3) Test cable continuity.
• Cable Replacement: Replace cables if insulation is cracked or conductors are exposed.
• Module Replacement: Pull modules straight out from the DIN rail for tool-free replacement; no wiring rework required.
• Storage Conditions: Store spare products in a dry environment (relative humidity 10~90%, non-condensing) at -40°C~+85°C.

Product Comparison (VIP Series vs. Traditional Solutions)

Summary & Next Steps

The Phoenix VIP Series provides efficient, reliable industrial connection solutions for PLC integration, signal transmission, and hazardous area applications. With plug-and-play convenience, broad compatibility, and robust performance, the series helps optimize system integration, reduce downtime, and lower maintenance costs.