Phoenix MACX MCR/MCR-EX Series Selection Guide: Precise Matching of Part Number, Model, and Application
Opening: Efficient Industrial Signal Isolation Selection – One-Stop Part Number & Model Reference
In industrial scenarios such as petrochemicals, pharmaceuticals, energy, and intelligent manufacturing, the selection of signal isolators directly affects system stability, production safety, and compliance. As a core product line in the field of industrial signal conditioning, the Phoenix MACX MCR/MCR-EX series is widely used in various critical applications due to its advantages including explosion-proof certification, full signal compatibility, and high safety rating. This article integrates the part number-complete model correspondence of the entire series, combined with selection logic, application adaptation, and key points to avoid pitfalls, providing clear guidance for technical selection and procurement work, and helping to quickly lock in suitable solutions.
I. Core Advantages: Why Choose the MACX MCR Series?
- Comprehensive coverage of explosion-proof and general-purpose scenarios: The MCR-EX series (with "-EX-") holds Ex ia intrinsically safe certification, suitable for hazardous areas (Zone 0/1/2); the MCR series is designed for general areas.
- Full signal compatibility: Supports all signal types including current, temperature, frequency, and digital signals, with HART communication capability.
- Flexible installation: Offers Push-in quick connection (with "-SP" suffix) and screw connection (without suffix) to meet different installation requirements.
- High safety rating: SIL 2/3 certified, compliant with IEC 61508 standard, suitable for safety-critical systems.
II. Complete Product Series Selection Table (Part Number + Model + Core Information)
1. Current Signal Isolation Series (IDS) – Most Widely Used in Industry
| Part Number | Complete Model | Core Functions | Connection Method | Application Scenario |
|---|---|---|---|---|
| 2908062 | MACX MCR-EX-IDS-I-I-SP | Single-channel 4-20mA isolation, HART transparent, fault detection, SIL 2 | Push-in | Batch deployment in new projects, quick installation |
| 2908060 | MACX MCR-EX-IDS-I-I | Single-channel 4-20mA isolation, HART transparent, fault detection, SIL 2 | Screw | Renovation projects requiring stable connections |
| 2904931 | MACX MCR-EX-IDS-2I-2I-SP | Dual-channel 4-20mA isolation, shared power supply, HART compatible, SIL 2 | Push-in | Multiple measurement points on production lines, space-saving |
| 2865421 | MACX MCR-EX-IDS-2I-2I | Dual-channel 4-20mA isolation, shared power supply, HART compatible, SIL 2 | Screw | Multi-point pressure monitoring of pipelines, long-term stability |
| 2905679 | MACX MCR-EX-I20 | ±20mA signal connection terminal, compatible with temperature transmitter limit switches | Plug-in | Signal transfer in safe areas |
2. Multi-Functional Signal Conditioning Series (AP) – All-Round Adaptation
| Part Number | Complete Model | Core Functions | Connection Method | Application Scenario |
|---|---|---|---|---|
| 1291894 | MACX MCR-EX-AP-RTD-RTD | RTD resistance isolation, 1:1 transmission of Pt100 signals, SIL 2 | Screw | High-precision temperature measurement of reactors/pipelines |
| 1290774 | MACX MCR-EX-AP-RPSS-I-IR | Instrument power supply + dual relay alarm, SIL 2 | Screw | Equipment fault safety interlock, over-limit alarm |
| 1291191 | MACX MCR-EX-AP-RPSS-I-I | Relay power supply + signal conditioning, SIL 3 | Screw | Power supply for transmitters in hazardous areas, high safety requirements |
| 1290849 | MACX MCR-EX-AP-2T-2I-SP | Dual-channel temperature-to-current conversion, supports RTD/TC, SIL 2 | Push-in | Multi-point temperature measurement, quick wiring |
| 1290780 | MACX MCR-EX-AP-2T-2I | Dual-channel temperature-to-current conversion, supports RTD/TC, SIL 2 | Screw | Multi-point temperature measurement, requirements for stable connections |
| 1292332 | MACX MCR-EX-AP-2REL-2DI-LP-SP | Dual-channel relay + digital input isolation, loop-powered, SIL 2 | Push-in | Valve/motor control in explosion-proof areas |
| 1292331 | MACX MCR-EX-AP-2REL-2DI-LP | Dual-channel relay + digital input isolation, loop-powered, SIL 2 | Screw | Valve/motor control in explosion-proof areas, long-term stability |
| 1290533 | MACX MCR-EX-AP-2F-2I-SP | Dual-channel frequency-to-current conversion, signal isolation, SIL 2 | Push-in | Speed monitoring of pumps/fans, quick installation |
| 1290530 | MACX MCR-EX-AP-2F-2I | Dual-channel frequency-to-current conversion, signal isolation, SIL 2 | Screw | Speed monitoring of pumps/fans, stable connections |
3. Temperature Measurement-Specific Series (1TS/TC/CJC) – Precise Temperature Sensing
| Part Number | Complete Model | Core Functions | Connection Method | Application Scenario |
|---|---|---|---|---|
| 1145207 | MACX MCR-EX-1TS-I-OLP-SP | Single-channel temperature transmitter, supports RTD/TC, loop-powered, HART, SIL 2 | Push-in | Temperature measurement of pipelines/equipment, quick installation |
| 1145365 | MACX MCR-EX-1TS-I-OLP | Single-channel temperature transmitter, supports RTD/TC, loop-powered, HART, SIL 2 | Screw | Temperature measurement of pipelines/equipment, stable connections |
| 2925002 | MACX MCR-EX-CJC | Thermocouple cold junction compensator, Ex ia certified | Plug-in | Thermocouple temperature measurement in explosion-proof areas, eliminating ambient temperature errors |
| 1145196 | MACX MCR-1TS-I-OLP-SP | Single-channel temperature transmitter (non-explosion-proof), loop-powered, HART | Push-in | Temperature measurement in general areas, quick installation |
| 1145192 | MACX MCR-1TS-I-OLP | Single-channel temperature transmitter (non-explosion-proof), loop-powered, HART | Screw | Temperature measurement in general areas, stable connections |
| 2924993 | MACX MCR-CJC | Thermocouple cold junction compensator (non-explosion-proof) | Plug-in | Thermocouple temperature measurement in general areas, eliminating ambient temperature errors |
III. 3-Step Quick Selection Technique (Easy for Beginners)
Step 1: Determine the Scenario (Explosion-Proof/General-Purpose)
- Hazardous areas (Zone 0/1/2) → Select models with "-EX-" (e.g., 2908062, 1145207);
- General areas → Select models without "-EX-" (e.g., 1145196, 2924993).
Step 2: Lock in the Signal Type
- Current signals (4-20mA) → IDS series;
- Temperature signals (RTD/TC) → 1TS/AP series, thermocouples require CJC compensators;
- Frequency/digital signals → AP series (with "-F-" or "-REL-").
Step 3: Choose the Connection Method
- New projects/batch installation → Push-in (with "-SP" suffix, e.g., 2908062, 1292332);
- Renovation projects/vibrating environments → Screw connection (without "-SP", e.g., 2908060, 1292331).
IV. Recommended Industry-Scenario Combinations (Ready-to-Use)
| Industry | Typical Scenario | Recommended Model Combination |
|---|---|---|
| Petrochemical | Temperature + pressure monitoring in hazardous areas | 2908062 (current isolation) + 1291894 (RTD conversion) + 2925002 (CJC compensation) |
| Pharmaceutical | SIL 2 safety interlock system | 1145207 (temperature transmission) + 1292332 (relay output) |
| Energy & Power | Equipment speed + multi-point pressure monitoring | 1290533 (frequency-to-current conversion) + 2904931 (dual-channel isolation) |
| Intelligent Manufacturing | Valve control + temperature monitoring of production lines | 1292332 (relay control) + 1145365 (temperature transmission) |
| Food & Beverage | HVAC temperature monitoring in general areas | 1145196 (non-explosion-proof temperature transmission) + 2924993 (CJC compensation) |
V. Selection Pitfall Avoidance Guide (Common Mistakes to Note)
- Forgetting to equip CJC compensators for thermocouple measurement → Must select 2925002 (explosion-proof areas) / 2924993 (general areas); otherwise, the error will exceed 5℃;
- Selecting non "-EX-" models for hazardous areas → Violates explosion-proof regulations; prioritize the full MCR-EX series;
- Choosing low-load models for long-distance transmission → Insist on the IDS series (load ≥700Ω) to avoid signal attenuation;
- Using multiple single-channel models for multi-point measurement → Select dual-channel models (e.g., 2904931) to save 50% of space and costs.
Conclusion: Select the Right Model for Safe and Efficient Operations
The Phoenix MACX MCR/MCR-EX series covers all industrial scenario needs with full signal adaptation, high safety certification, and flexible installation. The "part number + model + scenario" comparison table compiled in this article can be directly used for selection and procurement. For detailed technical parameters, quotations, or customized solutions of specific models, please contact the professional team for one-on-one guidance!