Phoenix EMG 22/25 Series Relay & Auxiliary Components Selection Guide: Precise Matching of Part Number, Model, and Application

Opening: Reliable Industrial Control Components – One-Stop Part Number & Model Reference

In industrial control cabinets, relay modules and matching auxiliary components (indicator lights, protective covers, buttons) are essential for circuit switching, status monitoring, and equipment protection. The Phoenix EMG 22 (relay modules) and EMG 25 (auxiliary accessories) series form a complementary product portfolio, featuring wide voltage adaptation, flexible contact configurations, and seamless compatibility. Designed for harsh industrial environments, these components support stable operation in temperature ranges of -20°C to +50°C, with screw terminal connections for secure wiring. This guide integrates part number-model correspondence, core technical parameters, and scenario-specific recommendations to simplify selection and procurement, helping you quickly lock in optimal control system components.


I. Core Advantages: Why Choose the Phoenix EMG 22/25 Series?

  • Dual-series complementarity: EMG 22 relay modules cover AC/DC voltages (24V, 120V, 230V) and diverse contact configurations (single/double normally open), while EMG 25 auxiliary components (indicator lights, protective covers, buttons) are customized for matching installation.
  • Industrial-grade durability: Corrosion-resistant materials, anti-vibration design, and compliance with IEC industrial standards, suitable for factory floors, HVAC systems, and control panels.
  • Flexible installation: DIN rail-mounted relay bases, snap-on auxiliary components, and compatibility with standard 25mm-wide control cabinet layouts, reducing installation time.
  • Clear functional identification: Model suffixes indicate key specifications (voltage, contact type, accessory type), enabling quick parameter confirmation.
  • Secure connection: Screw terminals compatible with 0.2-2.5mm² wires, ensuring reliable contact even in high-vibration environments.

II. Complete Product Series Selection Table (Part Number + Model + Core Information)

1. EMG 22 Series: Relay Modules (Core Control Components)

Designed for circuit switching, signal amplification, and safety interlocking, supporting multiple voltage and contact configurations.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2964843 EMG 25-REL/KSR-230/2X21AU/SO46 230V AC control, 2× normally open contacts (21AU), SO46 terminal Voltage: 230AC; Contacts: 2×21AU; Terminal: SO46 High-voltage industrial control (e.g., motor start/stop, pump switching)
2950501 EMG 22-RELS/K1-W230 230V AC relay base, K1 coding, screw terminals Voltage: 230AC; Coding: K1; Connection: Screw Standard 230AC control circuits (e.g., HVAC system fan control)
2950462 EMG 22-RELS/K1-W 24 24V DC relay base, K1 coding, screw terminals Voltage: 24DC; Coding: K1; Connection: Screw 24V DC automation systems (e.g., PLC output expansion)
2950394 EMG 22-RELS/K1-G 24 24V DC relay base, K1 coding, green indicator, screw terminals Voltage: 24DC; Coding: K1; Indicator: Green 24V DC systems with status monitoring (e.g., sensor-triggered switching)
2950365 EMG 22-RELS/K1 Universal relay base, K1 coding, screw terminals Voltage: Universal; Coding: K1; Connection: Screw Custom control systems (e.g., mixed-voltage circuit switching)
2944795 EMG 22-REL/KSR-W230/21-21 230V AC control, 2× normally open contacts (21-21), KSR coding Voltage: 230AC; Contacts: 2×21; Coding: KSR Dual-circuit switching (e.g., alternative power supply selection)
2952169 EMG 22-REL/KSR-G 24/TRP35 24V DC control, normally open contact (21), TRP35 mounting bracket Voltage: 24DC; Contacts: 21; Mounting: TRP35 Compact control cabinets (e.g., small actuator control)
2952350 EMG 22-REL/KSR-G 24/TRN35 24V DC control, normally open contact (21), TRN35 mounting bracket Voltage: 24DC; Contacts: 21; Mounting: TRN35 Space-constrained installation (e.g., precision equipment control)
2944407 EMG 22-REL/KSR-G 24/TRN24/SO62 24V DC control, normally open contact (21), TRN24 bracket + SO62 terminal Voltage: 24DC; Contacts: 21; Accessory: TRN24+SO62 Custom terminal layout (e.g., special control panel wiring)
2952363 EMG 22-REL/KSR-G 24/TRN12 24V DC control, normally open contact (21), TRN12 mounting bracket Voltage: 24DC; Contacts: 21; Mounting: TRN12 Ultra-compact control panels (e.g., mobile equipment control)
2949787 EMG 22-REL/KSR-G 24/TRN 5 24V DC control, normally open contact (21), TRN5 mounting bracket Voltage: 24DC; Contacts: 21; Mounting: TRN5 Miniature control systems (e.g., sensor feedback circuits)
2940061 EMG 22-REL/KSR-230/21/AU/SO46 230V AC control, special normally open contact (21AU), SO46 terminal Voltage: 230AC; Contacts: 21AU; Terminal: SO46 Special load switching (e.g., inductive load protection)
2949295 EMG 22-REL/KSR-230/21/AU 230V AC control, special normally open contact (21AU) Voltage: 230AC; Contacts: 21AU High-reliability AC circuits (e.g., emergency stop interlocks)
2940760 EMG 22-REL/KSR-230/21/ SO46 230V AC control, normally open contact (21), SO46 terminal Voltage: 230AC; Contacts: 21; Terminal: SO46 Standard AC load switching (e.g., lighting control)
2952855 EMG 22-REL/KSR-230/21 230V AC control, normally open contact (21) Voltage: 230AC; Contacts: 21 General AC control (e.g., pump/motor switching)
2953964 EMG 22-REL/KSR-120/21 120V AC control, normally open contact (21) Voltage: 120AC; Contacts: 21 North American market AC systems (e.g., commercial equipment control)
2947721 EMG 22-REL/KSR-24/21AU 24V DC control, special normally open contact (21AU) Voltage: 24DC; Contacts: 21AU Special DC load switching (e.g., solenoid valve control)
2947718 EMG 22-REL/KSR-24/21-21AU 24V DC control, dual special normally open contacts (21-21AU) Voltage: 24DC; Contacts: 2×21AU Dual-circuit special load control (e.g., dual solenoid valve switching)
2950323 EMG 22-REL/KSR-24/21-21 24V DC control, dual normally open contacts (21-21) Voltage: 24DC; Contacts: 2×21 Dual-circuit DC control (e.g., production line station switching)
2951885 EMG 22-REL/KSR-24/21 24V DC control, normally open contact (21) Voltage: 24DC; Contacts: 21 Basic 24V DC switching (e.g., sensor-triggered alarms)

2. EMG 25 Series: Auxiliary Components (Matching EMG 22/25 Bases)

Including indicator lights, protective covers, and buttons, designed to enhance system visibility, protection, and operability.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2943000 EMG 25-LG/SET Indicator light set, compatible with EMG 25 bases Type: Indicator light; Compatibility: EMG 25 series Status monitoring (e.g., relay activation, power on/off indication)
2947132 EMG 25-H 7,5MM KLAR Transparent protective cover, 7.5mm height Type: Protective cover; Size: 7.5mm; Color: Transparent Dust protection for EMG 25 modules (e.g., control cabinet internal components)
2947145 EMG 25-H 52MM GN Green protective cover, 52mm height Type: Protective cover; Size: 52mm; Color: Green Visual identification + dust protection (e.g., safety-related module marking)
2948335 EMG 25-B4 Pushbutton switch, compatible with EMG 25 bases Type: Pushbutton; Compatibility: EMG 25 series Manual control (e.g., manual start/stop of equipment)

III. 3-Step Quick Selection Technique (Easy for Beginners)

Step 1: Distinguish Product Series

  • Circuit switching needs: Select EMG 22 series relay modules (e.g., 2951885) for signal amplification, load switching, or interlocking.
  • Status monitoring/protection/operation: Select EMG 25 series auxiliary components (e.g., indicator lights 2943000, protective covers 2947132, buttons 2948335).

Step 2: Select EMG 22 Relay Key Parameters

  • Control Voltage:
    • Automation systems: 24DC (e.g., 2951885, 2950394).
    • Mains power: 230AC (e.g., 2952855, 2940760) or 120AC (North America → 2953964).
  • Contact Configuration:
    • Single-circuit switching: 21 (normally open) or 21AU (special normally open) (e.g., 2951885).
    • Dual-circuit switching: 21-21 (dual normally open) (e.g., 2950323).
  • Mounting/Accessories:
    • Compact cabinets: TRP/TRN series brackets (e.g., TRN35 → 2952350).
    • Custom terminals: SO46 terminal (e.g., 2940061).

Step 3: Select EMG 25 Auxiliary Components

  • Indicator lights: Need status visibility → 2943000 (LG/SET) for relay activation/power indication.
  • Protective covers: Need dust protection/identification → 7.5mm transparent (2947132) for general use, 52mm green (2947145) for safety marking.
  • Manual operation: Need manual control → 2948335 (B4 pushbutton) for equipment start/stop.

IV. Recommended Industry-Scenario Combinations (Ready-to-Use)

Industry Typical Scenario Recommended Model Combination
Factory Automation 24DC dual-circuit actuator control with status indication 2950323 (EMG 22-REL/KSR-24/21-21) + 2943000 (EMG 25-LG/SET) + 2947132 (EMG 25-H 7,5MM KLAR)
HVAC Systems 230AC fan control with dust protection 2952855 (EMG 22-REL/KSR-230/21) + 2947132 (EMG 25-H 7,5MM KLAR)
North American Commercial Equipment 120AC equipment switching with manual override 2953964 (EMG 22-REL/KSR-120/21) + 2948335 (EMG 25-B4)
Compact Control Cabinets 24DC precision equipment control (space-constrained) 2952363 (EMG 22-REL/KSR-G 24/TRN12) + 2943000 (EMG 25-LG/SET)
Safety Interlock Systems 230AC emergency stop interlock with visual marking 2940061 (EMG 22-REL/KSR-230/21/AU/SO46) + 2947145 (EMG 25-H 52MM GN)

V. Selection Pitfall Avoidance Guide (Common Mistakes to Note)

  1. Voltage mismatch: EMG 22 relay voltage does not match system power (e.g., 24DC relay used with 230AC) → Confirm voltage in model (24/120/230) to avoid burnout.
  2. Contact configuration error: Single-circuit needs using dual-circuit relays (or vice versa) → Select 21 (single) or 21-21 (dual) based on circuit count.
  3. Auxiliary component compatibility: EMG 25 accessories used with non-25 series bases → Ensure accessories are compatible with EMG 22/25 bases (not for other series).
  4. Mounting space neglect: Compact cabinets using standard brackets → Choose TRN12/TRN5 (2952363) for ultra-compact installation.
  5. Protective cover size mismatch: Selecting 52mm cover for small modules → 7.5mm (2947132) for standard modules, 52mm (2947145) for large bases.
  6. Terminal type oversight: Custom terminal layouts ignoring SO46 suffix → Select SO46 models (2940061) for special terminal requirements.

Conclusion: Select the Right EMG Components for Reliable Industrial Control

The Phoenix EMG 22/25 series provides complementary solutions for industrial control systems, with EMG 22 relays covering diverse voltage and switching needs, and EMG 25 auxiliary components enhancing visibility, protection, and operability. 

Phoenix EMG 22/25 Series Relay & Auxiliary Components Selection Guide: Precise Matching of Part Number, Model, and Application

Created on:2025-12-04 13:20

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