Phoenix MCR Series Signal Conditioning & Conversion Modules Selection Guide 

Opening: High-Precision Industrial Signal Processing Solutions – One-Stop Part Number & Application Reference

In industrial automation and process control systems, signal conditioning modules play a critical role in converting, isolating, and amplifying diverse signals (voltage, current, analog-digital) to ensure reliable data transmission between sensors, actuators, and controllers. The Phoenix MCR series expands its portfolio with special environment (FL), standard (C), analog-digital conversion (ADC/DAC), and multi-channel isolation (CLP/CPS) sub-series, covering voltage-current conversion, multi-channel isolation, bus-compatible conversion, and special-function modules. With industrial-grade stability, wide voltage adaptation, and flexible configuration, this series is widely used in factory automation, process manufacturing, and bus-based control systems. This guide integrates part number-model correspondence, core technical parameters, and scenario-specific recommendations to simplify selection and procurement.


I. Core Advantages: Why Choose the Phoenix MCR Series?

  • Diverse functional coverage: Supports voltage-current (U-I), current-voltage (I-U), voltage-voltage (U-U), current-current (I-I) conversion, analog-digital (ADC)/digital-analog (DAC) conversion, and multi-channel isolation, meeting full-link signal processing needs.
  • Wide voltage compatibility: Adapts to 24DC (automation standard) and 230AC (mains power) control voltages, with input/output ranges covering standard industrial signals (0-10V, 4-20mA).
  • Industrial-grade reliability: Operating temperature range of -40°C to +70°C, anti-electromagnetic interference (EMC compliance), surge protection (up to 4kV), suitable for harsh industrial environments.
  • Flexible configuration options: Multi-channel (1/2/4/8 channels), non-contact (NC) design, bus compatibility (BUS), and special environment adaptation (FL series), enhancing system adaptability.
  • Easy integration: DIN rail mounting, compact design, and compatibility with Phoenix’s industrial ecosystem, supporting seamless connection with PLCs, DCS, and bus systems.

II. Complete Product Series Selection Table (Part Number + Model + Core Information)

1. MCR-FL Series: Special Environment Signal Conversion Modules

Designed for harsh or special industrial environments, with enhanced stability and compatibility for extreme conditions.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2864215 MCR-FL-D-U-I-2SP-24 Dual-channel voltage-to-current conversion, 24V DC powered, 2SP special design Input: 0-10V (U); Output: 4-20mA (I); Channels: 2; Power: 24DC Special environment dual-channel signal conversion (e.g., high-temperature pipeline pressure monitoring)
2864228 MCR-FL-D-U-I-2SP-230 Dual-channel voltage-to-current conversion, 230V AC powered, 2SP special design Input: 0-10V (U); Output: 4-20mA (I); Channels: 2; Power: 230AC Mains-powered special environment applications (e.g., outdoor sensor signal transmission)
2814838 MCR-FL-C-UI-UI-DCI-24/230 Dual-channel universal (UI) signal conversion, DCI isolation, 24/230V AC/DC universal power Input: Universal (U/I); Output: Isolated signal; Channels: 2; Power: 24/230AC/DC Mixed-power special environment systems (e.g., chemical plant multi-sensor signal integration)
2864325 MCR-FL-C-UI-UI-B-DCI-24/230 Dual-channel universal signal conversion, B-type special design, DCI isolation, universal power Input: Universal (U/I); Output: Isolated signal; Channels: 2; Power: 24/230AC/DC Critical path signal transmission in harsh environments (e.g., oil refinery control systems)
2814867 MCR-FL-C-UI-2UI-DCI-NC Dual-channel universal signal conversion, non-contact (NC) design, DCI isolation Input: Universal (U/I); Output: 2-way universal signal; Channels: 2; Feature: NC Non-contact signal processing (e.g., cleanroom equipment monitoring)
2814854 MCR-FL-C-UI-2UI-DCI Dual-channel universal signal conversion, DCI isolation Input: Universal (U/I); Output: 2-way universal signal; Channels: 2 General special environment multi-signal conversion (e.g., outdoor process control)

2. MCR-C Series: Standard Signal Conversion Modules (Most Widely Used)

Cost-effective standard modules for general industrial scenarios, focusing on basic signal conversion and isolation.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2814469 MCR-C-U-U-DC Voltage-to-voltage signal conversion, 24V DC powered Input: 0-10V (U); Output: 0-10V (U); Power: 24DC Standard voltage signal amplification/conditioning (e.g., PLC analog input adaptation)
2810939 MCR-C-UI-UI-DCI-NC Dual-channel universal signal conversion, DCI isolation, non-contact (NC) design Input: Universal (U/I); Output: Isolated signal; Channels: 2; Feature: NC Non-contact multi-channel signal processing (e.g., sensor signal isolation in control cabinets)
2810913 MCR-C-UI-UI-DCI Dual-channel universal signal conversion, DCI isolation Input: Universal (U/I); Output: Isolated signal; Channels: 2 General dual-channel signal isolation (e.g., flow/pressure signal integration)
2810887 MCR-C-UI-UI-450-DCI Dual-channel universal signal conversion, 450V high-voltage isolation, DCI isolation Input: Universal (U/I); Output: Isolated signal; Isolation Voltage: 450V; Channels: 2 High-voltage environment signal transmission (e.g., power plant sensor wiring)
2814537 MCR-C-U-I-4-DC 4-channel voltage-to-current conversion, 24V DC powered Input: 0-10V (U); Output: 4-20mA (I); Channels: 4; Power: 24DC Multi-channel sensor signal conversion (e.g., production line 4-point temperature monitoring)
2810984 MCR-C-U-I-10B-0B-DCI Voltage-to-current conversion (10B/0B range), DCI isolation Input: 0-10V (U); Output: 0-20mA (I); Range: 10B/0B; Isolation: DCI Custom range signal conversion (e.g., precision instrument signal adaptation)
2814472 MCR-C-U-I-0-DC Voltage-to-current conversion (0-range), 24V DC powered Input: 0-10V (U); Output: 0-20mA (I); Range: 0; Power: 24DC Standard 0-range signal conversion (e.g., basic sensor-to-PLC transmission)
2814511 MCR-C-I-U-4-DC 4-channel current-to-voltage conversion, 24V DC powered Input: 4-20mA (I); Output: 0-10V (U); Channels: 4; Power: 24DC Multi-channel current sensor signal conversion (e.g., 4-channel pressure sensor to PLC)
2814498 MCR-C-I-U-0-DC Current-to-voltage conversion (0-range), 24V DC powered Input: 0-20mA (I); Output: 0-10V (U); Range: 0; Power: 24DC Standard current-to-voltage conversion (e.g., flow meter signal adaptation)
2814524 MCR-C-I-I-40-DC Current-to-current signal conversion (40-range), 24V DC powered Input: 4-20mA (I); Output: 4-20mA (I); Range: 40; Power: 24DC Current signal amplification/conditioning (e.g., long-distance current signal transmission)
2814540 MCR-C-I-I-04-DC Current-to-current signal conversion (04-range), 24V DC powered Input: 0-20mA (I); Output: 4-20mA (I); Range: 04; Power: 24DC Current signal range adjustment (e.g., non-standard current sensor to standard signal)
2814508 MCR-C-I-I-00-DC Current-to-current signal conversion (00-range), 24V DC powered Input: 0-20mA (I); Output: 0-20mA (I); Range: 00; Power: 24DC Current signal isolation (e.g., high-interference current signal transmission)

3. MCR-ADC/DAC Series: Analog-Digital & Digital-Analog Conversion Modules

Designed for bus-based systems, converting analog signals to digital (ADC) or digital signals to analog (DAC) for bus transmission.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2766931 MCR-ADC 8-U-10-BUS 8-channel analog-to-digital conversion (voltage input), bus-compatible Input: 0-10V (U); Channels: 8; Interface: BUS Bus-based multi-channel voltage signal digitization (e.g., DCS system analog input)
2808190 MCR-DAC 8-U-10-BUS 8-channel digital-to-analog conversion (voltage output), bus-compatible Output: 0-10V (U); Channels: 8; Interface: BUS Bus-based multi-channel voltage signal output (e.g., PLC digital-to-analog conversion for actuators)

4. MCR-CLP/CPS/CPSS Series: Multi-Channel Isolation & Power Modules

Specialized in multi-channel signal isolation (CLP) and power-related signal processing (CPS/CPSS), ensuring signal stability in complex systems.

Part Number Complete Model Core Functions Key Specifications Application Scenario
2810900 MCR-CPSS-I-I-44-E Current-to-current signal isolation, 44-range, E-type special design Input/Output: 4-20mA (I); Isolation: Yes; Range: 44 High-reliability current signal isolation (e.g., safety interlock system signal transmission)
2814553 MCR-CPS-I-I-44-E Current-to-current signal isolation, 44-range, E-type special design Input/Output: 4-20mA (I); Isolation: Yes; Range: 44 Standard high-reliability current isolation (e.g., critical control circuit signal processing)
2814252 MCR-CLP-UI-I-4-NC 4-channel universal-to-current conversion, non-contact (NC) design, CLP isolation Input: Universal (U/I); Output: 4-20mA (I); Channels: 4; Feature: NC Multi-channel non-contact signal conversion (e.g., cleanroom multi-sensor monitoring)
2814058 MCR-CLP-UI-I-4 4-channel universal-to-current conversion, CLP isolation Input: Universal (U/I); Output: 4-20mA (I); Channels: 4 General multi-channel signal conversion (e.g., workshop 4-point sensor to PLC)
2814045 MCR-4CLP-I-I-00 4-channel current-to-current isolation, 00-range Input/Output: 0-20mA (I); Channels: 4; Isolation: CLP 4-channel current signal isolation (e.g., multi-channel flow sensor signal transmission)
2814029 MCR-2CLP-I-I-00 2-channel current-to-current isolation, 00-range Input/Output: 0-20mA (I); Channels: 2; Isolation: CLP Dual-channel current signal isolation (e.g., pressure/temperature current signal isolation)
2814016 MCR-1CLP-I-I-00 1-channel current-to-current isolation, 00-range Input/Output: 0-20mA (I); Channels: 1; Isolation: CLP Single-channel high-reliability current isolation (e.g., emergency stop signal transmission)

5. Other Special Function Modules

Part Number Complete Model Core Functions Key Specifications Application Scenario
2769873 MCR-2SP-UI-DC 2-channel universal signal processing, 2SP special design, 24V DC powered Input: Universal (U/I); Channels: 2; Power: 24DC Dual-channel special function signal processing (e.g., custom sensor signal adaptation)
2814799 MCR/PI-CONF-WIN Software configuration tool for MCR modules Function: Parameter configuration via PC; Compatibility: MCR series Custom parameter setting for MCR modules (e.g., range adjustment, channel configuration)

III. 3-Step Quick Selection Technique (Easy for Beginners)

Step 1: Determine Module Series Based on Environment & Function

  • Special harsh environments: MCR-FL series (e.g., outdoor, high-temperature, high-voltage) → 2864215, 2814838.
  • Standard industrial scenarios: MCR-C series (general signal conversion) → 2810913, 2814537.
  • Bus-based systems: MCR-ADC/DAC series (analog-digital conversion) → 2766931, 2808190.
  • Multi-channel isolation: MCR-CLP series (1/2/4 channels) → 2814058, 2814045.
  • High-reliability current processing: MCR-CPS/CPSS series → 2810900, 2814553.

Step 2: Confirm Input/Output Type & Voltage

  • Input/Output Type:
    • Voltage-to-current (U→I): MCR-C-U-I-xxx (e.g., 2814537).
    • Current-to-voltage (I→U): MCR-C-I-U-xxx (e.g., 2814511).
    • Current-to-current (I→I): MCR-C-I-I-xxx or CLP/CPS series (e.g., 2814508, 2814016).
    • Voltage-to-voltage (U→U): MCR-C-U-U-DC (2814469).
    • Universal (U/I→U/I): MCR-C-UI-UI-xxx (e.g., 2810913).
  • Power Supply:
    • 24V DC (automation systems): Most MCR-C/CLP models (e.g., 2814537).
    • 230V AC (mains power): MCR-FL-xxx-230 (e.g., 2864228).
    • Universal power (24/230AC/DC): MCR-FL-xxx-24/230 (e.g., 2814838).

Step 3: Select Special Requirements

  • Channel Count: 1-channel (2814016) → single-signal; 2-channel (2810913) → dual-signal; 4-channel (2814537) → multi-signal; 8-channel (2766931) → bus-based multi-point monitoring.
  • Non-contact Design: Cleanroom/high-safety scenarios → NC suffix (e.g., 2810939, 2814252).
  • Bus Compatibility: BUS suffix (e.g., 2766931, 2808190) for DCS/PLC bus systems.
  • High-Voltage Isolation: 450V isolation → 2810887 (for high-voltage environments).
  • Custom Configuration: Need parameter adjustment → MCR/PI-CONF-WIN (2814799) software.

IV. Recommended Industry-Scenario Combinations (Ready-to-Use)

Industry Typical Scenario Recommended Model Combination
Factory Automation 4-channel sensor (U) → PLC (I) conversion 2814537 (MCR-C-U-I-4-DC) + 2814058 (MCR-CLP-UI-I-4)
Process Manufacturing (Harsh Environment) Dual-channel universal signal conversion (24/230V) 2814838 (MCR-FL-C-UI-UI-DCI-24/230) + 2864215 (MCR-FL-D-U-I-2SP-24)
Power Plant (High-Voltage) High-voltage isolation signal transmission 2810887 (MCR-C-UI-UI-450-DCI) + 2814045 (MCR-4CLP-I-I-00)
Bus-Based DCS System 8-channel analog-to-digital conversion 2766931 (MCR-ADC 8-U-10-BUS) + 2808190 (MCR-DAC 8-U-10-BUS)
Cleanroom Equipment Non-contact multi-channel signal processing 2810939 (MCR-C-UI-UI-DCI-NC) + 2814252 (MCR-CLP-UI-I-4-NC)

V. Selection Pitfall Avoidance Guide (Common Mistakes to Note)

  1. Input/Output Type Mismatch: PLC requiring current input using voltage-output modules → Confirm U-I (current output) or I-U (voltage output) in model (e.g., 2814537 for U→I).
  2. Power Supply Error: 24DC system using 230AC models → Check power suffix (24/230/24/230) to avoid module burnout.
  3. Channel Count Insufficiency: 4 sensors using 2-channel modules → Select 4-channel (2814537) or 8-channel (2766931) based on sensor quantity.
  4. Special Environment Neglect: Harsh/outdoor environments using standard MCR-C models → Choose MCR-FL series (2864215) for enhanced stability.
  5. Isolation Requirement Ignorance: High-interference environments using non-isolated modules → Select DCI/CLP isolation models (2810913, 2814016) to prevent signal distortion.
  6. Bus Compatibility Oversight: Bus-based systems using non-BUS modules → Choose ADC/DAC BUS models (2766931) for seamless integration.
  7. Non-Contact Need Neglect: Cleanroom applications using contact models → Select NC suffix (2810939) for non-contact signal processing.

Conclusion: Select the Right MCR Module for Precise Signal Processing

The Phoenix MCR series provides comprehensive, high-precision signal processing solutions for industrial scenarios, with sub-series covering special environments, standard conversion, bus compatibility, and multi-channel isolation.

Phoenix MCR Series Signal Conditioning & Conversion Modules Selection Guide

Created on:2025-12-04 13:38

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