Phoenix D-SUB Industrial Cables Selection Guide
I. Product Overview: Versatile Connectivity Solutions for Industrial Automation
The Phoenix CABLE-D25SUB/D15SUB series offers premium industrial-grade D-SUB connection cables designed for automation equipment, control systems, and field devices. These pre-assembled shielded cables ensure reliable signal transmission in harsh industrial environments while simplifying installation processes.
Core Advantages:
- Shielded Design: Braided shielding provides EMI/RFI protection to maintain signal integrity in high-interference environments
- Pre-terminated Convenience: Factory-assembled with standardized D-SUB connectors for plug-and-play deployment
- Industrial-Grade Durability: PVC jacket with reinforced shielding withstands operating temperatures from -25°C to +70°C
- Versatile Configurations: Multiple connector types, genders, and lengths to meet diverse application requirements
II. Product Classification & Key Parameters
1. D25SUB Series (25-Pin Industrial Standard)
1.1 CABLE-D25SUB/B/S Series (D-SUB Female to Male, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2302188 | 6m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 6m length | PLC to HMI connection, controller to field device communication |
| 2302175 | 4m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 4m length | Industrial PC to motion controller integration |
| 2302162 | 3m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 3m length | Machine-to-machine (M2M) communication |
| 2302159 | 2m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 2m length | Control cabinet internal wiring |
| 2302146 | 1.5m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 1.5m length | Terminal block to control module connections |
| 2302133 | 1m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 1m length | Local device interconnection |
| 2302120 | 0.5m D25SUB/B/S | Female D-SUB → Male D-SUB, 25-pin, shielded, 0.5m length | Compact system integration |
1.2 CABLE-D25SUB/B/B Series (D-SUB Female to Female, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2305499 | 3m D25SUB/B/B | Female D-SUB → Female D-SUB, 25-pin, shielded, 3m length | Extending existing cables, daisy-chaining devices |
| 2305486 | 2m D25SUB/B/B | Female D-SUB → Female D-SUB, 25-pin, shielded, 2m length | Connecting two female-panel-mounted devices |
| 2305473 | 1m D25SUB/B/B | Female D-SUB → Female D-SUB, 25-pin, shielded, 1m length | Test equipment connections, prototype testing |
1.3 CABLE-D-25SUB/M/OE Series (Male D-SUB to Single Wires, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2926551 | 4m D-25SUB/M/OE | Male D-SUB → 25 individual wires (0.25mm²), shielded, 4m length | Terminal strip connections, custom panel wiring |
| 2926548 | 3m D-25SUB/M/OE | Male D-SUB → 25 individual wires (0.25mm²), shielded, 3m length | Field device to control cabinet wiring |
| 2926535 | 2m D-25SUB/M/OE | Male D-SUB → 25 individual wires (0.25mm²), shielded, 2m length | Machine internal wiring harnesses |
| 2926522 | 1.5m D-25SUB/M/OE | Male D-SUB → 25 individual wires (0.25mm²), shielded, 1.5m length | Sensor array connections |
| 2926519 | 1m D-25SUB/M/OE | Male D-SUB → 25 individual wires (0.25mm²), shielded, 1m length | Localized device connections |
1.4 CABLE-D-25SUB/F/OE Series (Female D-SUB to Single Wires, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2906216 | 20m D-25SUB/F/OE | Female D-SUB → 25 individual wires (0.25mm²), shielded, 20m length | Long-distance field-to-control cabinet connections |
| 2906214 | 10m D-25SUB/F/OE | Female D-SUB → 25 individual wires (0.25mm²), shielded, 10m length | Cross-building automation links |
| 2926218 | 6m D-25SUB/F/OE | Female D-SUB → 25 individual wires (0.25mm²), shielded, 6m length | Process control system extension |
| 2926195 | 3m D-25SUB/F/OE | Female D-SUB → 25 individual wires (0.25mm²), shielded, 3m length | Equipment relocation wiring |
| 2926166 | 1m D-25SUB/F/OE | Female D-SUB → 25 individual wires (0.25mm²), shielded, 1m length | Local panel connections |
2. D15SUB Series (15-Pin Industrial Standard)
2.1 CABLE-D15SUB/B/S Series (D-SUB Female to Male, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2302104 | 4m D15SUB/B/S | Female D-SUB → Male D-SUB, 15-pin, shielded, 4m length | Industrial monitors, specialized I/O devices |
| 2302094 | 3m D15SUB/B/S | Female D-SUB → Male D-SUB, 15-pin, shielded, 3m length | Motion control systems, encoder connections |
| 2302081 | 2m D15SUB/B/S | Female D-SUB → Male D-SUB, 15-pin, shielded, 2m length | Machine vision systems |
| 2302078 | 1.5m D15SUB/B/S | Female D-SUB → Male D-SUB, 15-pin, shielded, 1.5m length | Test equipment interfaces |
| 2302065 | 1m D15SUB/B/S | Female D-SUB → Male D-SUB, 15-pin, shielded, 1m length | Compact device connections |
2.2 CABLE-D15SUB/B/B Series (D-SUB Female to Female, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2305460 | 3m D15SUB/B/B | Female D-SUB → Female D-SUB, 15-pin, shielded, 3m length | Extending existing 15-pin connections |
2.3 CABLE-D-15SUB/M/OE Series (Male D-SUB to Single Wires, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2926496 | 6m D-15SUB/M/OE | Male D-SUB → 15 individual wires (0.25mm²), shielded, 6m length | Custom control panels, field wiring |
| 2926470 | 3m D-15SUB/M/OE | Male D-SUB → 15 individual wires (0.25mm²), shielded, 3m length | Device integration, panel modifications |
| 2926467 | 2m D-15SUB/M/OE | Male D-SUB → 15 individual wires (0.25mm²), shielded, 2m length | Localized wiring solutions |
2.4 CABLE-D-15SUB/F/OE Series (Female D-SUB to Single Wires, Shielded)
| Part Number | Description | Key Features | Applications |
|---|---|---|---|
| 2926124 | 3m D-15SUB/F/OE | Female D-SUB → 15 individual wires (0.25mm²), shielded, 3m length | Terminal block connections, custom wiring |
| 2926111 | 2m D-15SUB/F/OE | Female D-SUB → 15 individual wires (0.25mm²), shielded, 2m length | Sensor array connections |
| 2926098 | 1m D-15SUB/F/OE | Female D-SUB → 15 individual wires (0.25mm²), shielded, 1m length | Local device connections |
III. Nomenclature Decoding: Understanding the Part Number System
CABLE-D[X]SUB-[Type]-[Gender]-[Features]-[Length]-[Suffix]
- D[X]SUB: D-SUB connector with X pins (25 or 15)
- Type:
- B: D-SUB board/socket connector (female)
- S: D-SUB pin connector (male)
- M: Male D-SUB connector
- F: Female D-SUB connector
- Gender:
- /S: Male pin connector (paired with B-type female)
- /B: Female socket connector (paired with B-type female)
- /OE: Single wire termination (for M/F-type connectors)
- Features:
- KONFEK: Pre-assembled, ready-to-use cable assembly
- S: Shielded (braided EMI protection)
- HF: Halogen-free variant
- Length: Specified in meters (0.5, 1, 1.5, 2, 3, 4, 6, 10, 20)
- Suffix: Additional technical specifications (e.g., cable diameter, insulation type)
IV. 3-Step Quick Selection Technique
Step 1: Determine Connection Type & Gender
- Device to Device (Male-Female): Choose CABLE-D25SUB/B/S or D15SUB/B/S series
- Device to Panel (Female-Female): Select CABLE-D25SUB/B/B or D15SUB/B/B series
- Device to Wiring Harness: Opt for CABLE-D-25SUB/M/OE or D-15SUB/M/OE (male D-SUB to individual wires)
- Wiring Harness to Panel: Choose CABLE-D-25SUB/F/OE (female D-SUB to individual wires)
Step 2: Select the Appropriate Length
- ≤1m: Ideal for compact systems, internal cabinet connections (e.g., 2302133, 2926519)
- 1.5-3m: Suitable for machine-to-machine, local device networks (e.g., 2302146, 2926535)
- 4-6m: Recommended for cross-machine connections, production line segments (e.g., 2302175, 2926218)
- 10-20m: Designed for long-distance automation, cross-building connections (e.g., 2906214, 2906216)
Step 3: Add Special Features Based on Environment
- High EMI Areas: Ensure selection of shielded (S) variants for noise immunity
- Flame-Retardant Requirements: Choose HF (halogen-free) variants
- Custom Integration: Opt for OE (single wire) variants for flexible field wiring
V. Recommended Industry-Scenario Combinations
| Industry | Application | Recommended Products |
|---|---|---|
| Industrial Automation | PLC to HMI connection | 2302162 (3m D25SUB/B/S) + surge protection module |
| Machine Vision | Camera to controller integration | 2302081 (2m D15SUB/B/S) + fiber-optic converter (for long distances) |
| Process Control | Remote sensor to PLC communication | 2906216 (20m D-25SUB/F/OE) + terminal block adapter |
| Test Equipment | Custom interface to PC | 2926496 (6m D-15SUB/M/OE) + breakout box |
| Robotics | Controller to servo drive connection | 2302175 (4m D25SUB/B/S) + strain relief boots |
VI. Selection Pitfall Avoidance Guide
- Connector Gender Mismatch: Verify male-female pairing (B/S or M/F) to ensure proper physical connection
- Length Underestimation: Add 10-15% extra length to account for routing flexibility and strain relief
- Shielding Neglect: In industrial environments, always select shielded (S) variants to prevent signal interference
- Wrong Pin Count: Confirm 25-pin vs. 15-pin requirements before purchase
- Cable Flexibility Issue: For moving parts or dynamic applications, consider halogen-free (HF) variants for enhanced flexibility
Conclusion: Connect Your Industrial World with Reliable D-SUB Cables
The Phoenix CABLE-D25SUB/D15SUB series delivers robust, pre-assembled connectivity solutions for industrial automation, ensuring reliable signal transmission in demanding operating conditions.