Phoenix SACB Series Industrial Pre-Assembled Cables Selection Guide
Opening: Reliable Pre-Assembled Connectivity for Industrial Automation & Sensor Networks
The Phoenix SACB series represents industrial-grade pre-assembled cables engineered for seamless connectivity in automation systems, sensor/actuator networks, and industrial control applications. Covering diverse configurations—multi-core power/signal combinations (e.g., 16X0.5/3X1.0), fixed-interface connections (M12/M8/M16), straight-through cables, and specialized variants (QO-coded, heavy-duty HD)—these cables feature durable PUR/VPUR jackets, flexible core counts (8/10/12/16-core), precise wire gauges (0.34mm²–1.0mm²), and industrial-grade shielding. Designed for harsh factory environments, machine-to-control cabinet wiring, and high-vibration applications, they ensure plug-and-play deployment, reliable signal/power transmission, and long-term durability.
I. Core Advantages of the Series
-
Structural Diversity for Targeted Applications
- Multi-core power/signal integration: Combinations like 16X0.5/3X1.0 (16 signal cores + 3 power cores) for simultaneous signal transmission and power supply, eliminating separate wiring;
- Fixed-interface flexibility: M12/M8/M16 connector combinations (e.g., M12-M8, M16-M8) for direct sensor/actuator-to-controller connections;
- Length versatility: 5m–200m coverage, from cabinet-internal short links (5m) to cross-workshop long-distance wiring (200m);
- Specialized variants: Heavy-duty (HD) for vibration-prone environments, QO-coded for industrial Ethernet, and PTP (point-to-point) for dedicated device links.
-
Industrial-Grade Durability & Environmental Resistance
- Jacket materials: PUR (polyurethane) for oil, abrasion, and chemical resistance; VPUR (weather-resistant PUR) for outdoor or extreme-temperature use;
- Wide operating temperature range: -40°C to +85°C, suitable for harsh indoor/outdoor industrial conditions;
- Shielding (SH suffix): Braided shielding suppresses EMI/RFI interference from inverters, motors, and power lines, ensuring signal integrity;
- Robust connectors: Gold-plated contacts with ≥10,000 mating cycles, IP67 protection (when mated) against dust and moisture.
-
Plug-and-Play Efficiency & Installation Ease
- Pre-assembled, factory-terminated design eliminates on-site stripping, crimping, and testing, reducing installation time by up to 80%;
- Tool-free locking mechanisms (twist-lock) for secure, quick connections;
- Color-coded or coded connectors (QO) for error-free identification and mating;
- Compatibility with Phoenix and third-party industrial sensors, PLCs, and actuators.
-
Precise Performance Matching
- Wire gauge options (0.34mm²/0.5mm²/0.75mm²/1.0mm²) for targeted current-carrying capacity (0.34mm² for signal, 1.0mm² for power);
- Core count combinations (8/10/12/16-core) to match multi-channel sensor/actuator requirements;
- Heavy-duty (HD) construction for mechanical stress resistance in drag chains or mobile equipment.
II. Product Classification & Detailed Parameter Table
The series is categorized by functional type (Multi-Core Power/Signal Cables, Fixed-Interface Cables, Straight-Through Cables, Specialized Cables) with sub-variants based on core count, wire gauge, length, interface, and special features.
1. Multi-Core Power/Signal Cables (Core X Wire Gauge Combinations)
For simultaneous signal transmission and power supply, ideal for sensor/actuator networks.
| Part Number | Complete Model | Core Parameters | Key Features | Application Scenario |
|---|---|---|---|---|
| 1539156 | SACB-16X0,5/3X1,0-50 PUR SH | Core Configuration:16×0.5mm² (signal) + 3×1.0mm² (power); Length:50m; Jacket:PUR; Shielding:SH | Shielded, 16-channel signal + 3-channel power | Large-scale sensor networks (16 sensors) with centralized power supply (e.g., production line monitoring) |
| 1430938 | SACB-16X0,5/3X1,0-50,0 VPUR | Core Configuration:16×0.5mm² + 3×1.0mm²; Length:50m; Jacket:VPUR (weather-resistant) | Weather-resistant, power/signal integration | Outdoor sensor networks (e.g., solar farm 16-point environmental monitoring) |
| 1503373 | SACB-16X0,5/3X1,0-50,0 PUR | Core Configuration:16×0.5mm² + 3×1.0mm²; Length:50m; Jacket:PUR | Standard power/signal integration | Indoor workshop sensor/actuator wiring (e.g., 16 proximity sensors + 3 solenoid valves) |
| 1559893 | SACB-16X0,5/3X1,0-200,0 PUR | Core Configuration:16×0.5mm² + 3×1.0mm²; Length:200m; Jacket:PUR | Long-distance power/signal integration | Cross-workshop sensor network (e.g., 200m link between warehouse sensors and control cabinet) |
| 1539350 | SACB-16X0,34/2X0,75-50 PUR | Core Configuration:16×0.34mm² (signal) + 2×0.75mm² (power); Length:50m; Jacket:PUR | Fine-wire signal + medium-power supply | Precision sensor networks (e.g., 16 pressure sensors with 2-channel power) |
| 1503360 | SACB-12X0,5/3X1,0-50,0 PUR | Core Configuration:12×0.5mm² + 3×1.0mm²; Length:50m; Jacket:PUR | 12-channel signal + 3-channel power | Medium-scale sensor networks (e.g., 12 temperature sensors + 3 motor actuators) |
| 1517602 | SACB-10X0,34/2X0,75-50 PUR | Core Configuration:10×0.34mm² + 2×0.75mm²; Length:50m; Jacket:PUR | 10-channel fine-wire signal + 2-channel power | Compact sensor arrays (e.g., 10 proximity sensors in a machine tool) |
| 1503357 | SACB-8X0,5/3X1,0-50,0 PUR | Core Configuration:8×0.5mm² + 3×1.0mm²; Length:50m; Jacket:PUR | 8-channel signal + 3-channel power | Small-scale automation (e.g., 8 photoelectric sensors + 3 solenoid valves) |
| 1517592 | SACB-8X0,34/2X0,75-50 PUR | Core Configuration:8×0.34mm² + 2×0.75mm²; Length:50m; Jacket:PUR | 8-channel fine-wire signal + 2-channel power | Precision instrumentation (e.g., 8 flow sensors with low-power supply) |
| 1503344 | SACB-8X0,34/3X0,75-50,0 PUR | Core Configuration:8×0.34mm² + 3×0.75mm²; Length:50m; Jacket:PUR | 8-channel signal + 3-channel medium-power | Compact sensor/actuator combinations (e.g., 8 level sensors + 3 small motors) |
2. Fixed-Interface Cables (M12/M8/M16 Connector Combinations)
Pre-terminated with fixed connectors for direct device-to-device or device-to-controller connections.
| Part Number | Complete Model | Core Parameters | Key Features | Application Scenario |
|---|---|---|---|---|
| 1192187 | SACB-10/3-M16-M8 HD | Core Count:10; Poles:3; Interface:M16 → M8; Feature:HD (heavy-duty) | Heavy-duty, M16-to-M8 connection | Vibration-prone machinery (e.g., robotic arm sensor-to-controller wiring) |
| 1503409 | SACB-10/3-L-SC-M8 | Core Count:10; Poles:3; Interface:SC (signal connector) → M8; Feature:L (long-length optimized) | Signal-focused M8 connection | Precision sensor signal transmission (e.g., vision system to PLC) |
| 1197625 | SACB-10/3-L-PTP-M8 HD | Core Count:10; Poles:3; Interface:PTP (point-to-point) → M8; Feature:HD + L | Heavy-duty point-to-point M8 connection | Dedicated sensor-to-actuator links (e.g., single sensor to single actuator) |
| 1197585 | SACB-10/3-L-M16-M8 HD | Core Count:10; Poles:3; Interface:M16 → M8; Feature:HD + L | Long-length heavy-duty M16-M8 connection | Large machine sensor wiring (e.g., 10m link between M16 controller and M8 sensor) |
| 1516218 | SACB-10/3-L-M16-M8 | Core Count:10; Poles:3; Interface:M16 → M8; Feature:L | Standard long-length M16-M8 connection | Indoor machine-to-sensor wiring (e.g., conveyor system M16 controller to M8 sensor) |
| 1197576 | SACB-10/3-L-M12-M8 HD | Core Count:10; Poles:3; Interface:M12 → M8; Feature:HD + L | Heavy-duty M12-M8 connection | Industrial Ethernet sensor wiring (e.g., PROFINET M12 controller to M8 sensor) |
| 1434853 | SACB-10/3-L-M12-M8 | Core Count:10; Poles:3; Interface:M12 → M8; Feature:L | Standard M12-M8 connection | PLC-to-M8 sensor wiring (e.g., control cabinet M12 port to field M8 sensor) |
| 1197623 | SACB-10/3-L-C-M8 HD GG | Core Count:10; Poles:3; Interface:C (coded) → M8; Feature:HD + GG (color-coded) | Color-coded heavy-duty M8 connection | Error-free sensor banking (e.g., multiple M8 sensors with color-coded identification) |
| 1197621 | SACB-10/3-L-C-M8 HD | Core Count:10; Poles:3; Interface:C (coded) → M8; Feature:HD | Coded heavy-duty M8 connection | High-vibration sensor networks (e.g., automotive assembly line M8 sensors) |
| 1197328 | SACB-10/3-L-10,0PUR-M8 HD | Core Count:10; Poles:3; Length:10m; Jacket:PUR; Interface:→ M8; Feature:HD | 10m heavy-duty M8 cable | Medium-distance sensor wiring (e.g., 10m between M8 sensor and control cabinet) |
| 1197325 | SACB-10/3-L-5,0PUR-M8 HD | Core Count:10; Poles:3; Length:5m; Jacket:PUR; Interface:→ M8; Feature:HD | 5m heavy-duty M8 cable | Cabinet-internal or short-distance sensor wiring (e.g., 5m M8 sensor to nearby controller) |
| 1516072 | SACB-10/3-L-5,0PUR-M8 | Core Count:10; Poles:3; Length:5m; Jacket:PUR; Interface:→ M8 | Standard 5m M8 cable | Basic sensor-to-controller wiring (e.g., small machine M8 sensor to local controller) |
| 1197620 | SACB-8/4-L-PTP-M8 HD | Core Count:8; Poles:4; Interface:PTP → M8; Feature:HD | 8-core heavy-duty PTP M8 cable | Dedicated 4-pole M8 sensor/actuator links (e.g., 4-wire proximity sensor) |
| 1197618 | SACB-8/4-L-C-M8 HD/10,0 PUR | Core Count:8; Poles:4; Length:10m; Jacket:PUR; Interface:C → M8; Feature:HD | 10m coded heavy-duty M8 cable | Coded 4-pole sensor wiring (e.g., industrial Ethernet 4-pole M8 devices) |
| 1197314 | SACB-8/4-L-5,0PUR-M8 HD | Core Count:8; Poles:4; Length:5m; Jacket:PUR; Interface:→ M8; Feature:HD | 5m 4-pole heavy-duty M8 cable | Compact 4-pole sensor/actuator wiring (e.g., 4-wire solenoid valve) |
| 1516111 | SACB-8/4-L-5,0PUR-M8 | Core Count:8; Poles:4; Length:5m; Jacket:PUR; Interface:→ M8 | Standard 5m 4-pole M8 cable | Basic 4-pole M8 device wiring (e.g., 4-channel analog sensor) |
3. Straight-Through Cables (Fixed Core & Wire Gauge)
Simplified straight-through designs for general-purpose signal/power transmission.
| Part Number | Complete Model | Core Parameters | Key Features | Application Scenario |
|---|---|---|---|---|
| 1695184 | SACB 8-8 L PUR/0.5 | Core Count:8; Wire Gauge:0.5mm²; Jacket:PUR; Type:Straight-through | 8-core 0.5mm² straight-through cable | General 8-channel signal transmission (e.g., 8-group digital sensor data) |
| 1695210 | SACB 8-16 L PUR/0.5 | Core Count:8→16; Wire Gauge:0.5mm²; Jacket:PUR; Type:Straight-through (8→16 core) | 8-to-16 core signal expansion | Sensor network expansion (e.g., 8-core main line to 16-core branch sensors) |
4. Specialized Cables (QO-Coded & Precision)
Cables with specialized coding or design for protocol compliance or precision applications.
| Part Number | Complete Model | Core Parameters | Key Features | Application Scenario |
|---|---|---|---|---|
| 1548435 | SACB-8/4-C QO-0,34 | Core Count:8; Poles:4; Wire Gauge:0.34mm²; Feature:QO-coded (PROFINET) | QO-coded 4-pole signal cable | PROFINET-compliant sensor wiring (e.g., QO-coded M8 sensors in industrial Ethernet) |
III. Nomenclature Decoding: Understanding the Part Number System
SACB-[Core Configuration/Wire Gauge]-[Length]-[Interface/Type]-[Material/Special Features]
- SACB: Product series identifier (industrial pre-assembled cables).
- Core Configuration/Wire Gauge:
- Multi-core combination: [Main Core Count]X[Wire Gauge]/[Auxiliary Core Count]X[Wire Gauge] (e.g., 16X0,5/3X1,0 = 16 cores × 0.5mm² + 3 cores × 1.0mm²);
- Fixed core count: [Core Count]/[Poles] (e.g., 10/3 = 10 cores, 3 poles);
- Straight-through: [Input Core Count]-[Output Core Count] (e.g., 8-16 = 8→16 core expansion).
- Length: Specified in meters (e.g., 50 = 50m, 200,0 = 200m); "L" = long-length optimized.
- Interface/Type:
- Fixed interfaces: M12/M8/M16 (e.g., M12-M8 = M12 male → M8 male);
- Special types: PTP (point-to-point), C (coded), SC (signal connector), Straight-through;
- Poles: Number of active contacts (e.g., 4 = 4-pole connection).
- Material/Special Features:
- Jacket: PUR (polyurethane), VPUR (weather-resistant PUR);
- Shielding: SH = shielded (braided EMI protection);
- Special features: HD (heavy-duty), QO (PROFINET-coded), GG (color-coded), L (long-length optimized).
IV. 3-Step Quick Selection Technique
Step 1: Select Cable Type Based on Application
- Simultaneous signal + power: Choose multi-core power/signal cables (e.g., 1539156/1503373) with core/wire gauge matching signal channels and power requirements.
- Direct sensor/controller connection: Opt for fixed-interface cables (e.g., 1434853/1197576) with matching connector types (M12/M8/M16) of your devices.
- General-purpose signal transmission: Pick straight-through cables (e.g., 1695184/1695210) for simple 8/16-core signal links.
- PROFINET industrial Ethernet: Select QO-coded cables (1548435) for protocol compliance.
- Harsh/vibration-prone environments: Choose HD (heavy-duty) variants (e.g., 1197576/1197325) for enhanced durability.
Step 2: Match Core Count, Wire Gauge & Length
- Core count:
- Small-scale (≤8 devices): 8-core variants (e.g., 1503357/1695184);
- Medium-scale (9-12 devices): 12-core variants (e.g., 1503360);
- Large-scale (13-16 devices): 16-core variants (e.g., 1539156/1559893).
- Wire gauge:
- Signal-only (low current): 0.34mm² variants (e.g., 1517602/1548435);
- Signal + low-power supply: 0.5mm² variants (e.g., 1503373/1695184);
- Signal + medium-power supply: 0.75mm²/1.0mm² variants (e.g., 1539350/1539156).
- Length:
- Cabinet-internal/short-distance (≤5m): 5m variants (e.g., 1516072/1197325);
- Machine-to-machine (6-50m): 50m variants (e.g., 1503373/1539156);
- Cross-workshop (≥100m): 200m variant (1559893) or cascaded 50m cables.
Step 3: Choose Material & Special Features
- Outdoor/extreme weather: Select VPUR jacket (1430938) for UV, moisture, and temperature resistance.
- High-interference environments (inverters/motors): Opt for SH (shielded) variants (1539156) to suppress EMI.
- Error-free installation: Pick coded (C/QO) or color-coded (GG) variants (e.g., 1197623/1548435) for quick identification.
- Mobile equipment/drag chains: Choose HD (heavy-duty) variants (e.g., 1197576/1197625) for mechanical stress resistance.
- PROFINET compliance: Mandatory QO-coded variant (1548435) for seamless integration with industrial Ethernet networks.
V. Recommended Industry-Scenario Combinations
| Industry | Typical Scenario | Recommended Model Combination |
|---|---|---|
| Automotive Assembly Line | 16-sensor network + 3-actuator power + vibration resistance + M12-M8 connections | 1539156 (SACB-16X0,5/3X1,0-50 PUR SH) + 1197576 (SACB-10/3-L-M12-M8 HD) + 1548435 (SACB-8/4-C QO-0,34) |
| Outdoor Solar Farm Monitoring | 12-environmental sensors + 3-power supply + weather resistance + 50m links | 1503360 (SACB-12X0,5/3X1,0-50,0 PUR) + 1430938 (SACB-16X0,5/3X1,0-50,0 VPUR) + 1516218 (SACB-10/3-L-M16-M8) |
| Precision Machine Tool Automation | 8-precision sensors + 2-power supply + short-distance wiring + coded connections | 1517592 (SACB-8X0,34/2X0,75-50 PUR) + 1197623 (SACB-10/3-L-C-M8 HD GG) + 1516111 (SACB-8/4-L-5,0PUR-M8) |
| Cross-Workshop Sensor Network | 16-sensor long-distance (200m) + 3-power + shielding + M16-M8 connections | 1559893 (SACB-16X0,5/3X1,0-200,0 PUR) + 1539156 (SACB-16X0,5/3X1,0-50 PUR SH) + 1197585 (SACB-10/3-L-M16-M8 HD) |
| Industrial Ethernet (PROFINET) | QO-coded 4-pole sensors + 8-core signal expansion + heavy-duty wiring | 1548435 (SACB-8/4-C QO-0,34) + 1695210 (SACB 8-16 L PUR/0.5) + 1197620 (SACB-8/4-L-PTP-M8 HD) |
VI. Selection Pitfall Avoidance Guide
- Core Count Mismatch: 16 sensors using 8-core cables → Select 16-core variants (1539156/1559893) to avoid insufficient channels.
- Wire Gauge Underestimation: Powering 1.0A actuators with 0.34mm² cables → Choose 0.75mm²/1.0mm² variants (1539350/1539156) for adequate current capacity.
- Outdoor Use with Standard PUR: Outdoor applications using non-VPUR cables → Select VPUR variant (1430938) to resist UV and moisture.
- Shielding Neglect: High-interference environments using non-SH cables → Opt for shielded variants (1539156) to prevent signal distortion.
- Interface Incompatibility: M12 controllers using M16-M8 cables → Match connector types (e.g., 1434853 for M12-M8) to ensure physical mating.
- Length Overestimation/Underestimation: 10m required distance using 50m cables → Choose appropriate length (e.g., 10m variant 1197328) to avoid excess cable or tension.
- PROFINET Projects Using Non-QO Cables: Protocol compliance failures → Use QO-coded variant (1548435) for seamless PROFINET integration.
- Mobile Equipment Using Standard Cables: Drag chain applications with non-HD cables → Select HD variants (1197576/1197625) for mechanical stress resistance.
Conclusion: Select the Right SACB Cable for Seamless Industrial Connectivity
The Phoenix SACB series delivers versatile, pre-assembled industrial cables tailored for sensor/actuator networks, automation systems, and industrial Ethernet applications. With multi-core power/signal integration, fixed-interface flexibility, industrial-grade durability, and plug-and-play deployment, these cables simplify wiring, reduce installation time, and ensure reliable performance in harsh environments.