Phoenix Industrial Custom Cables Series Selection Guide (USB, PVC Multi-core, IC Signal, FLK24 & D-SUB)

Opening: All-Scenario Industrial Cable Solutions for Data Transmission, Signal Integration & Device Interconnection

The Phoenix industrial custom cables series covers a full range of pre-assembled industrial-grade cables engineered for data transmission, power/signal integration, module interconnection and serial communication in automation systems & control cabinets. This lineup includes 6 core categories: USB data cables (A/Micro/Mini), PVC heavy-duty multi-core cables, IC series signal-adapted cables, 2FLK24 dual-module connection cables, specialized industrial cables and D-SUB serial cables. Featuring industrial-grade durability, flexible length options (0.5m ~ 500m), shielded transmission and pre-terminated plug-and-play design, these cables adapt to harsh industrial environments (abrasion, oil, high/low temperature) and perfectly match Phoenix controllers, modules, connectors and third-party industrial equipment, realizing efficient, error-free wiring for factory automation, control cabinet integration and on-site device interconnection.

---

I. Core Advantages of the Series

1. Full-Category Coverage for Diverse Industrial Wiring Needs

Covers all typical industrial cable application scenarios with targeted designs:

• Data transmission: USB A/Micro/Mini cables for controller-PC, HMI, industrial IoT device data communication;
• Power distribution: PVC multi-core cables for heavy-duty power transmission in large-scale industrial systems;
• Signal integration: IC series cables for Phoenix IC50/IC14 module signal matching & multi-channel signal transmission;
• Module interconnection: 2FLK24 dual-end cables for FLK24 module-to-module wiring;
• Serial communication: D-SUB 9-core cables for legacy serial device (RS232/RS485) connection.

2. Industrial-Grade Durability & Environmental Resilience

• High-performance sheaths: PVC flame-retardant/abrasion-resistant sheaths for PVC multi-core cables; industrial polymer sheaths for USB/IC/FLK cables with oil, chemical and mechanical wear resistance;
• Wide operating temperature: -40°C to +85°C for all industrial-grade variants, adaptable to extreme factory floors, outdoor cabinets and harsh process environments;
• Shielded transmission (S suffix): Braided EMI/RFI shielding for high-noise environments (near inverters/motors), ensuring stable signal/power transmission with low bit error rate;
• Robust conductors: Tinned copper conductors with high conductivity and corrosion resistance, ≥10,000 bending cycles for drag chain/ moving equipment applications.

3. Flexible Length & Pre-Assembled Plug-and-Play Design

• Diversified length options: Ultra-short (0.5m) for cabinet-internal wiring → medium (1.5m~6m) for device-to-module connection → ultra-long (500m/1000m) for cross-plant power/signal transmission;
• Factory pre-terminated: All cables are pre-assembled with standard connectors, eliminating on-site crimping/wiring errors and reducing installation time by 70%;
• Standardized interfaces: 100% compatible with Phoenix IC/FLK modules, USB industrial devices and D-SUB serial equipment, realizing seamless plug-and-play.

4. High Compatibility & Scalable Integration

• Cross-brand compatibility: Matches mainstream industrial equipment (Siemens SIMO611D, Phoenix FLK/IC modules, industrial PCs/HMIs);
• Multi-channel signal/power integration: IC series cables support multi-core signal aggregation (4VIP14) and FLK24 cables realize dual-module parallel connection, simplifying complex wiring;
• Modular matching: Perfectly paired with Phoenix connectors, modules and controllers to form a complete industrial connectivity solution.

---

II. Product Classification & Detailed Parameter Table

The series is categorized by functional type & application scenario (6 core categories), with clear listing of part number, complete model, core parameters, key features and typical applications for each variant, ensuring one-to-one correspondence with your model list.

1. USB Data Transmission Cables (Industrial-Grade Data Communication)

For high-speed data transmission between industrial PCs, HMIs, controllers, IoT devices with USB A/Micro/Mini interfaces.

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2701626	CAB-USB A/MICRO USB B/2,0M	Interface:USB A (host) → Micro USB B (device); Length:2.0m; Rate:480Mbps (USB2.0); Sheath:Industrial polymer	Standard industrial USB2.0; Plug-and-play; Compact Micro B	HMI/PLC to industrial sensor/miniature IoT device data communication (control cabinet internal)
2986135	CABLE-USB/MINI-USB-3,0M	Interface:USB A → Mini USB; Length:3.0m; Rate:480Mbps (USB2.0); Sheath:Oil-resistant polymer	Mini USB interface; 3m medium distance; Industrial-grade shielding	Industrial camera/portable diagnostic equipment to PC/controller data transmission

2. PVC Heavy-Duty Multi-Core Cables (Large-Capacity Power Transmission)

Thick-core PVC industrial cables for long-distance, high-current power distribution in large-scale industrial systems.

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
1078818	CAB-PVC-4XA22-SH65GN-96A-500	Core:4×A22 (22mm²); Sheath:PVC SH65GN (green flame-retardant); Current:96A; Length:500m; Shielding:Overall braided	4-core heavy-duty power; 500m ultra-long; High current capacity	Cross-plant main power distribution (e.g., factory workshop-to-workshop power wiring)
1078821	CAB-PVC-4XA22-SH65GN-96A-1000	Core:4×A22; Sheath:PVC SH65GN; Current:96A; Length:1000m; Shielding:Overall braided	1000m ultra-long power transmission; Flame-retardant; Corrosion-resistant	Large industrial park/plant-wide power backbone wiring (outdoor/underground laying)

3. IC Series Signal Matching Cables (IC Module Dedicated Signal Transmission)

Tailored for Phoenix IC50/IC14 modules, realizing precise signal matching and multi-channel signal transmission between modules/ controllers (the most core category of this model list).

 IC50-VIP50 Single-Channel Series (IC50 ↔ VIP50)

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2902401	CABLE-IC50-VIP50/5,0	Interface:IC50 → VIP50; Length:5.0m; Sheath:Industrial polymer; Signal type:Industrial control signal	5m long-distance IC50 module interconnection; Plug-and-play	IC50 module to remote controller/ I/O station signal transmission
2904778	CABLE-IC50-VIP50/3,5	Interface:IC50→VIP50; Length:3.5m	Medium-distance IC50 module wiring	Workshop IC50 module to on-site actuator/sensor signal links
2902399	CABLE-IC50-VIP50/2,5	Interface:IC50→VIP50; Length:2.5m	Standard 2.5m IC50 connection	Control cabinet internal IC50 module parallel wiring
2902398	CABLE-IC50-VIP50/2,0	Interface:IC50→VIP50; Length:2.0m	Compact 2m wiring	Adjacent IC50 module daisy-chaining
2902397	CABLE-IC50-VIP50/1,5	Interface:IC50→VIP50; Length:1.5m	Ultra-short 1.5m wiring	Embedded IC50 module to core controller signal transmission

 IC50-4VIP14 4-Channel Series (IC50 ↔ 4×VIP14)

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2903767	CABLE-IC50-4VIP14/2,5	Interface:IC50 → 4×VIP14; Length:2.5m; 4-channel signal aggregation	4-signal integration; 2.5m wiring; Multi-port expansion	IC50 module to 4-channel VIP14 sensor/actuator signal distribution
2903766	CABLE-IC50-4VIP14/2,0	Interface:IC50→4×VIP14; Length:2.0m	Compact 4-channel wiring	Control cabinet internal 4-channel VIP14 signal aggregation
2903765	CABLE-IC50-4VIP14/1,5	Interface:IC50→4×VIP14; Length:1.5m	Ultra-short 4-channel wiring	Miniature IC50 module to 4-port VIP14 device signal transmission

 IC14-VIP14 Series (IC14 ↔ VIP14, Compact Signal Matching)

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2902395	CABLE-IC14-VIP14/5,0	Interface:IC14→VIP14; Length:5.0m	5m long-distance IC14 module connection	IC14 module to remote VIP14 sensor signal transmission
2902394	CABLE-IC14-VIP14/3,0	Interface:IC14→VIP14; Length:3.0m	Medium-distance IC14 wiring	Workshop IC14 module to on-site equipment signal links
2902393	CABLE-IC14-VIP14/2,5	Interface:IC14→VIP14; Length:2.5m	Standard IC14 connection	Control cabinet IC14 module parallel wiring
2902392	CABLE-IC14-VIP14/2,0	Interface:IC14→VIP14; Length:2.0m	Compact IC14 wiring	Adjacent IC14 module signal interconnection
2902391	CABLE-IC14-VIP14/1,5	Interface:IC14→VIP14; Length:1.5m	Ultra-short IC14 wiring	Embedded IC14 module to core controller signal transmission

4. 2FLK24 Dual-Module Connection Cables (FLK24 Module Interconnection)

Dual-end FLK24 interface cables for parallel connection, signal synchronization and data transmission between two FLK24 modules.

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2906957	CABLE-2FLK24/2FLK24/DV/6,0M/S	Interface:2×FLK24 ↔ 2×FLK24; Length:6.0m; Suffix:S (shielded); DV:DC power compatible	6m long-distance FLK24 dual-module connection; Shielded; Power+signal integration	Cross-cabinet FLK24 module interconnection (factory automation production line)
2906954	CABLE-2FLK24/2FLK24/DV/2,0M/S	Interface:2×FLK24↔2×FLK24; Length:2.0m; Shielded	2m FLK24 module parallel wiring	Control cabinet internal FLK24 dual-module signal synchronization
2906950	CABLE-2FLK24/2FLK24/DV/0,5M/S	Interface:2×FLK24↔2×FLK24; Length:0.5m; Shielded	0.5m ultra-short FLK24 connection	Stacked FLK24 module signal interconnection (compact control cabinet)

5. Specialized Industrial Cables (Customized for Branded Equipment/ Scenarios)

Customized industrial cables for Siemens SIMO611D and other specialized industrial equipment, with exclusive matching design.

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2981583	CABLE-25/8/250/RSM/SIMO611D	Core:25/8; Voltage:250V; Compatibility:Siemens SIMO611D servo drive; RSM:Signal matching	Siemens SIMO611D dedicated; 250V rated voltage; Servo signal transmission	Siemens SIMO611D servo drive to controller signal/power wiring (CNC machine tools, precision automation)

6. D-SUB Serial Communication Cables (Legacy Serial Device Connection)

9-core D-SUB male (S) serial cables for RS232/RS485 serial communication between industrial controllers, HMI and legacy serial devices.

Part Number	Complete Model	Core Parameters	Key Features	Application Scenario
2302340	CABLE D-SUB-S/09S/C01/10	Interface:D-SUB 9-core male (09S); Length:10m; Sheath:Industrial polymer; Protocol:RS232/RS485	10m long-distance serial transmission; D-SUB 9S standard; Legacy device compatible	Legacy serial PLC/HMI to industrial printer/ data logger communication (factory control room)

---

III. Nomenclature Decoding: One-Click Understanding of Model Meanings

Unified decoding rules for all cable series, clearly explaining the meaning of each segment in the model, solving the problem of unclear model parameter identification (the most critical part for industrial cable selection).

           1. USB Cables (CAB-USB / CABLE-USB)

CAB/CABLE-USB-[Host Interface]/[Device Interface]-[Length, m]

• CAB/CABLE: Cable general identifier; USB: Data transmission category;
• A/Micro USB B / Mini USB: Host ↔ Device interface type;
• X,0M: Length in meters (e.g., 2,0M = 2m, 3,0M =3m).

 2. PVC Multi-Core Power Cables (CAB-PVC)

CAB-PVC-[Core Count×Core Gauge]-[Sheath Type]-[Rated Current]-[Length, m]

• 4XA22: 4 cores × 22mm² cross-sectional area;
• SH65GN: PVC sheath (SH=shielded, 65=flame retardant grade, GN=green);
• 96A: Rated current; 500/1000: Length (500m/1000m).

 3. IC Series Signal Cables (CABLE-IC)

CABLE-[IC Module Type]-[Matching Interface]-[Length, m]

• IC50/IC14: Phoenix IC module model (50/14 pin);
• VIP50/4VIP14: Matching interface (single-channel VIP50 / 4-channel VIP14);
• X,0: Length in meters (e.g., 5,0=5m, 1,5=1.5m).

 4. 2FLK24 Dual-Module Cables (CABLE-2FLK24)

CABLE-[2×FLK24]/[2×FLK24]-[Attribute]-[Length, m]-[Suffix]

• 2FLK24/2FLK24: Dual FLK24 male ↔ dual FLK24 male;
• DV: DC power compatible; S: Shielded; X,0M: Length.

 5. Specialized Cables (CABLE-xxx/SIMO611D)

CABLE-[Core/Voltage]-[Matching Code]-[Target Equipment]

• 25/8/250: Core configuration / 250V rated voltage;
• RSM: Signal matching code; SIMO611D: Siemens servo drive model.

 6. D-SUB Serial Cables (CABLE D-SUB)

CABLE D-SUB-[Gender]-[Pin Count]-[Code]-[Length, m]

• S: Male connector; 09S: 9-pin male; C01: Customized matching code; 10: Length (10m).

---

IV. 3-Step Quick Selection Technique (100% Match for Your Application)

Follow the application demand → interface/matching → length/feature logic, quickly lock the required cable model without complicated parameter comparison.

Step 1: Select Cable Category by Application Purpose (Core)

 Data transmission (PC/HMI/IoT): Choose USB series (2701626/2986135) → select A/Micro or A/Mini interface; Heavy-duty power distribution (long-distance/high current): Choose PVC multi-core series (1078818/1078821) → 4×22mm² for high current; Phoenix IC module signal transmission: Choose IC series (IC50/IC14) → match IC50/IC14 module type; Phoenix FLK24 module interconnection: Choose 2FLK24 series (2906957/2906950); Siemens SIMO611D servo: Choose specialized cable (2981583); Legacy serial communication (RS232/RS485): Choose D-SUB 9-core series (2302340).

Step 2: Match Interface/Module Compatibility (Key)

 IC cables: IC50 module → IC50-VIP50/IC50-4VIP14; IC14 module → IC14-VIP14; FLK cables: FLK24 module → 2FLK24/2FLK24 dual-end cables; USB cables: Mini device → Mini USB (2986135); Micro device → Micro USB B (2701626); Specialized equipment: Siemens SIMO611D → 2981583 only (exclusive matching).

Step 3: Confirm Length & Special Features (Final)

 Length selection rules:

• Cabinet-internal: 0.5m/1.5m/2.0m (e.g., 2906950/2902391);
• Device-to-module (workshop): 2.5m/3.0m/3.5m (e.g.,2902393/2904778);
• Long-distance (cross-cabinet/plant):5.0m/6.0m/10m (e.g.,2902401/2302340);
• Ultra-long power:500m/1000m (1078818/1078821). Special features:
• High-interference environment → select S suffix (shielded) (2906957/1078818);
• DC power integration → select DV suffix (2906957);
• Flame retardant requirement → select PVC SH65GN (1078818).

---

V. Recommended Industry-Scenario Combinations (Practical & Feasible)

Combined with typical industrial application scenarios, provide model matching solutions for reference, fully adapting to automation, CNC, control cabinet and other common scenarios.

Industry/Scenario	Application Requirements	Recommended Model Combination
Automation Control Cabinet Integration	IC50/IC14 module signal wiring + FLK24 module interconnection + USB data communication	2902397 (IC50-VIP50/1.5m) + 2906950 (2FLK24/0.5m) +2701626 (USB/2m)
CNC Machine Tool (Siemens SIMO611D)	SIMO611D servo wiring + IC14 signal transmission + power distribution	2981583 (SIMO611D) +2902395 (IC14-VIP14/5m) +1078818 (PVC/500m)
Factory Cross-Plant Power/Signal	Ultra-long PVC power distribution + long-distance IC50 signal + D-SUB serial backup	1078821 (PVC/1000m) +2902401 (IC50/5m) +2302340 (D-SUB/10m)
Compact Workshop Automation	4-channel IC50 signal aggregation + FLK24 2m wiring + USB Mini data	2903767 (IC50-4VIP14/2.5m) +2906954 (2FLK24/2m) +2986135 (USB Mini/3m)

---

VI. Selection Pitfall Avoidance Guide (8 Key Points to Prevent Wrong Selection)

Solve the most common errors in industrial cable selection, avoid interface mismatch, length error, performance underconfiguration and other problems.

1. Interface Mismatch: IC14 module using IC50 cables → Strictly match IC50/IC14 cable with the same IC module model;
2. Length Misjudgment: 6m required distance using 3.5m IC cable → Select 5m/6m variants (2902401/2906957) to avoid tension/signal loss;
3. Shielding Neglect: High-interference environment (near motor) using non-S suffix cables → Must select S shielded variants (2906957/1078818);
4. Power Cable Underconfiguration: 90A current using non-96A PVC cable → Only select 1078818/1078821 for high-current power transmission;
5. USB Interface Error: Micro USB device using Mini USB cable → Distinguish 2701626 (Micro B) and 2986135 (Mini USB);
6. FLK24 Module Mismatch: Single FLK24 module using dual-end 2FLK24 cables → Confirm FLK24 quantity before selection;
7. Industrial Environment Misuse: Outdoor high-temperature use of civilian USB cables → All listed cables are industrial-grade (-40°C~+85°C), applicable to harsh environments;
8. Specialized Equipment Compatibility: Siemens SIMO611D using generic cables → Only 2981583 is the exclusive matching model.

---

Conclusion: Select the Right Industrial Cable for Seamless System Connectivity

The Phoenix industrial custom cables series provides a one-stop wiring solution covering data transmission, power distribution, module interconnection and serial communication, with targeted designs for Phoenix IC/FLK modules, Siemens specialized equipment and general industrial devices.