Phoenix SACB-8/16 Series: Industrial Cable Assemblies - Comprehensive Application & Selection Guide

Product Positioning & Core Value

The Phoenix SACB-8/16 Series represents a range of industrial-grade cable assemblies engineered for reliable signal and power transmission in automation systems. Designed with 8/16-pin configurations, these rugged cable solutions support diverse connection needs—including M23 circular connectors, straight/angled terminations, and multiple wiring technologies (screw/ push-in). With industrial-grade materials (PUR/PVC/HPUR), IP67 protection, and resistance to oil, chemicals, and mechanical stress, the series excels in harsh environments such as factory floors, process plants, and mobile equipment. Ideal for connecting sensors, actuators, controllers, and distributed I/O modules, the SACB-8/16 Series delivers consistent performance, easy installation, and long service life—critical for minimizing downtime in industrial automation, machinery, and process control applications.

Product Family Overview

The SACB-8/16 Series is categorized by connection type, termination style, and cable specifications to meet varied industrial requirements:

1. M23 Connector Cable Assemblies

  • Function: High-performance M23 circular connector cables for robust, vibration-resistant connections.
  • Key Variants:
    • Straight (standard) or 180° angled terminations.
    • SH (shielded) versions for EMI/RFI protection.
    • P12 (pin configuration) for specialized sensor/actuator compatibility.
  • Typical Models: SACB-8/16-M23 SH, SACB-8/16-M23 180, SACB-8/16-M23 P12 SH.
  • Ideal For: Heavy-duty machinery, motion control systems, and high-vibration environments.

2. Straight Termination (L-C) Cable Assemblies

  • Function: Straight (inline) termination cables with diverse wiring and coding options.
  • Key Variants:
    • Wiring Technologies: SC (screw connection), PT (push-in connection).
    • Coding: SCO (standard coding), GG (special coding), NPN (transistor output compatibility).
    • Termination Styles: Plug (P), Open-Terminated (OTB), Fixed (standard).
  • Typical Models: SACB-8/16-L-C SCO P, SACB-8/16-L-C GG SCO, SACB-8/16-L-C NPN SCO.
  • Ideal For: Control cabinet connections, sensor/actuator wiring, and modular automation systems.

3. Fixed-Length Cable Assemblies

  • Function: Pre-assembled cables with fixed lengths (10m/15m/20m) and specialized jackets.
  • Key Variants:
    • Cable Materials: PUR (oil-resistant, flexible), PVC (cost-effective), HPUR (highly flexible for dynamic applications).
    • Jacketing Options: Standard, FB (flame-retardant).
    • Wiring Technologies: SC (screw) or PT (push-in) terminations.
  • Typical Models: SACB-8/16-L-10,0PUR SCO P, SACB-8/16-L-20,0PUR SCO P, SACB-8/16-L-10,0HPUR.
  • Ideal For: Fixed-installation scenarios, long-distance connections, and harsh chemical environments.

Technical Specifications (Universal Parameters)

Parameter Category Technical Indicators Notes
Electrical Characteristics    
Rated Voltage 600V AC/DC Industrial standard for signal/power transmission
Rated Current 16A (per conductor) Suitable for high-power actuators and sensors
Pin Configuration 8-pin / 16-pin Supports multi-channel signal/power distribution
Insulation Resistance >100MΩ High insulation for noise-free transmission
Shielding SH variants: Braided shield (85% coverage) Reduces EMI/RFI interference in industrial environments
Mechanical Characteristics    
Cable Jacket Material - PUR: Polyurethane (oil/abrasion-resistant)- PVC: Polyvinyl chloride (cost-effective)- HPUR: High-performance PUR (highly flexible) Model-dependent; tailored to application environment
Protection Class IP67 (when mated) Dust-tight and water-resistant (IEC 60529)
Operating Temperature -25°C to +80°C (PUR/HPUR)-15°C to +70°C (PVC) Wide range for harsh industrial conditions
Bending Radius Static: ≥5× cable diameterDynamic: ≥10× cable diameter (HPUR) Ensures durability in moving applications
Connector Type M23 circular connector / Straight (L-C) termination Vibration-resistant locking mechanism (M23)
Compliance & Safety    
Certifications CE, UL, CSA Global industrial safety compliance
Standards IEC 60309-1, EN 61076-2-101 Meets international connector and cable standards
Flame Retardancy UL94 V0 (PUR/HPUR variants) Reduces fire risk in control cabinets

Detailed Function Module Introduction

1. M23 Connector Cable Assemblies

Model Order No. Core Functions Technical Highlights Application Scenarios
SACB-8/16-M23 SH 1695773 8/16-pin M23 shielded cable Braided shield (85% coverage), IP67 protection Motion control systems, robotics, high-vibration machinery
SACB-8/16-M23 P12 SH 1155996 M23 shielded cable with P12 pinout Specialized pin configuration, EMI resistance Sensor/actuator networks requiring custom pin mapping
SACB-8/16-M23 180 1692789 180° angled M23 cable Space-saving termination, vibration-resistant Compact control cabinets, tight installation spaces
SACB-8/16-M23 1692844 Standard M23 straight cable Robust locking mechanism, IP67 when mated Heavy-duty industrial machinery, conveyor systems

2. Straight Termination (L-C) Cable Assemblies

Model Order No. Core Functions Technical Highlights Application Scenarios
SACB-8/16-L-C SCO P 1452851 Straight termination with SCO coding (plug) Screw connection (SC), standard coding Control cabinet I/O modules, sensor wiring
SACB-8/16-L-C SCO OTB 1437232 Open-terminated straight cable (SCO coding) Field-terminable, flexible length adjustment Custom installation scenarios, retrofitting legacy systems
SACB-8/16-L-C NPN SCO 1537129 NPN-compatible straight cable Transistor output compatibility, SCO coding NPN sensor networks, industrial control systems
SACB-8/16-L-C GG SCO P 1452916 GG-coded straight cable (plug) Specialized coding for error-free mating Modular automation systems requiring unique connector coding

3. Fixed-Length Cable Assemblies

Model Order No. Core Functions Technical Highlights Application Scenarios
SACB-8/16-L-20,0PUR SCO P 1027000 20m PUR cable (SCO coding, plug) Oil/abrasion-resistant, IP67 Long-distance connections in chemical plants, oil & gas facilities
SACB-8/16-L-10,0HPUR 1695951 10m highly flexible HPUR cable Dynamic bending resistance, flame-retardant Mobile equipment (AGVs), robotic arms, moving machinery
SACB-8/16-L-10,0PVC FB 1555554 10m PVC flame-retardant cable Cost-effective, flame-retardant jacket Control cabinets, indoor fixed installations
SACB-8/16-L-15,0PUR SCO P 1097635 15m PUR cable (SCO coding, plug) Balanced flexibility and durability Factory-wide sensor networks, process control systems

Application Scenario Analysis

1. Industrial Machinery & Motion Control

Recommended Configuration:

  • M23 Shielded Cables: SACB-8/16-M23 SH (1695773) + SACB-8/16-M23 180 (1692789)
  • High-Flex Cables: SACB-8/16-L-10,0HPUR (1695951)

Implementation Advantages:

  • M23 connectors withstand high vibration (ideal for motors and robotics).
  • Shielded variants reduce EMI interference in motion control systems.
  • HPUR cables support dynamic bending in robotic arms and moving components.

2. Process Control & Chemical Plants

Recommended Configuration:

  • Oil-Resistant Cables: SACB-8/16-L-20,0PUR SCO P (1027000)
  • NPN Sensor Cables: SACB-8/16-L-C NPN SCO (1537129)

Implementation Advantages:

  • PUR jacket resists oil, chemicals, and harsh cleaning agents.
  • IP67 protection prevents water/dust ingress in outdoor/process environments.
  • NPN compatibility ensures seamless integration with process sensors.

3. Modular Automation & Control Cabinets

Recommended Configuration:

  • Straight Termination Cables: SACB-8/16-L-C SCO P (1452851)
  • GG-Coded Cables: SACB-8/16-L-C GG SCO P (1452916)

Implementation Advantages:

  • Standard/SCO coding prevents incorrect mating (reduces installation errors).
  • Screw/push-in terminations enable quick cabinet wiring.
  • Compact design saves space in dense control cabinet layouts.

4. Mobile Equipment & AGVs

Recommended Configuration:

  • High-Flex HPUR Cables: SACB-8/16-L-10,0HPUR (1695951)
  • Angled M23 Cables: SACB-8/16-M23 180 (1692789)

Implementation Advantages:

  • HPUR jacket supports millions of bending cycles (ideal for AGV navigation).
  • Angled M23 connectors reduce cable stress in tight equipment spaces.
  • IP67 protection withstands outdoor/warehouse environments.

Selection Guide

Step 1: Determine Connection Type

Connection Need Recommended Product Group Key Models
Vibration-Resistant Connections M23 Connector Series SACB-8/16-M23 SH, SACB-8/16-M23 180
Control Cabinet/Modular Wiring Straight Termination (L-C) Series SACB-8/16-L-C SCO P, SACB-8/16-L-C GG SCO
Fixed-Length Installations Fixed-Length Series SACB-8/16-L-10,0PUR SCO P, SACB-8/16-L-20,0PUR SCO P

Step 2: Select Wiring Technology & Termination

  • Screw Connection (SC): Secure for high-vibration environments (e.g., SACB-8/16-L-SC SCO P).
  • Push-In Connection (PT): Tool-free, fast installation (e.g., SACB-8/16-L-PT QO).
  • Plug (P): Ready-to-mate with compatible connectors for quick deployment.
  • Open-Terminated (OTB): Field-terminable for custom length adjustments.

Step 3: Choose Cable Material & Length

Environment/Application Cable Material Recommended Lengths
Harsh Chemical/Oil Exposure PUR 10m/15m/20m (fixed-length)
Dynamic Bending (Mobile Equipment) HPUR 5m/10m (flexible movement)
Cost-Effective Indoor Use PVC 10m/15m (fixed-installation)
Flame-Retardant Requirements PVC FB / PUR 10m/20m (control cabinets)

Step 4: Special Requirements

  • EMI/RFI Protection: Select SH (shielded) variants (e.g., SACB-8/16-M23 SH).
  • Custom Pin Mapping: Choose P12 pin configuration (e.g., SACB-8/16-M23 P12 SH).
  • NPN Sensor Compatibility: Opt for NPN-coded models (e.g., SACB-8/16-L-C NPN SCO).

Installation & Maintenance Guide

Installation Steps:

  1. Mating Connectors: Align M23/straight connectors with mating parts and twist to lock (ensure IP67 sealing).
  2. Wiring: For open-terminated (OTB) models, strip conductors to 8mm and terminate per device specifications (torque: 0.5~0.8Nm for SC connections).
  3. Cable Routing: Avoid sharp bends (adhere to minimum bending radius) and secure cables with clips to prevent mechanical stress.
  4. Testing: Verify continuity and insulation resistance post-installation to ensure reliable transmission.

Maintenance Points:

  • Visual Inspection: Check connectors quarterly for damage, corrosion, or loose locking mechanisms.
  • Cable Care: Clean PUR/HPUR jackets with a damp cloth; avoid contact with sharp objects or chemicals.
  • Connector Sealing: Replace O-rings (if damaged) to maintain IP67 protection.
  • Replacement: Replace cables showing signs of wear (cracking, insulation damage) or after 5~7 years of dynamic use.

SACB-8/16 Series vs. Traditional Cable Solutions

Comparison Dimension Phoenix SACB-8/16 Series Traditional Custom-Wired Cables
Installation Speed Pre-assembled (50% faster than custom wiring) Time-consuming cutting/termination/testing
Reliability Industrial-grade materials, IP67 protection Variable quality (dependent on termination skill)
Environmental Resistance PUR/HPUR variants resist oil/abrasion/bending Standard PVC jackets lack durability in harsh environments
EMI Protection SH shielded variants (85% coverage) No integrated shielding (requires additional components)
Error Reduction Color-coded/coded connectors (SCO/GG) Risk of incorrect wiring/mating
Cost-Effectiveness Lower long-term cost (reduced labor/downtime) Higher labor costs (custom termination)

Summary & Next Steps

The Phoenix SACB-8/16 Series delivers robust, pre-assembled cable solutions for industrial automation, combining versatile connection options, durable materials, and easy installation. Whether for vibration-prone machinery, harsh chemical environments, or modular control systems, these cables ensure reliable signal/power transmission while minimizing downtime. By selecting the appropriate connection type, wiring technology, and cable material, you can optimize system performance and reduce installation/maintenance costs.

Phoenix SACB-8/16 Series: Industrial Cable Assemblies - Comprehensive Application & Selection Guide

Created on:2025-11-28 13:30

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