Phoenix SACB-8/16 Series: Industrial Cable Assemblies - Comprehensive Application & Selection Guide
Product Positioning & Core Value
The Phoenix SACB-8/16 Series represents a range of industrial-grade cable assemblies engineered for reliable signal and power transmission in automation systems. Designed with 8/16-pin configurations, these rugged cable solutions support diverse connection needs—including M23 circular connectors, straight/angled terminations, and multiple wiring technologies (screw/ push-in). With industrial-grade materials (PUR/PVC/HPUR), IP67 protection, and resistance to oil, chemicals, and mechanical stress, the series excels in harsh environments such as factory floors, process plants, and mobile equipment. Ideal for connecting sensors, actuators, controllers, and distributed I/O modules, the SACB-8/16 Series delivers consistent performance, easy installation, and long service life—critical for minimizing downtime in industrial automation, machinery, and process control applications.
Product Family Overview
The SACB-8/16 Series is categorized by connection type, termination style, and cable specifications to meet varied industrial requirements:
1. M23 Connector Cable Assemblies
- Function: High-performance M23 circular connector cables for robust, vibration-resistant connections.
- Key Variants:
- Straight (standard) or 180° angled terminations.
- SH (shielded) versions for EMI/RFI protection.
- P12 (pin configuration) for specialized sensor/actuator compatibility.
- Typical Models: SACB-8/16-M23 SH, SACB-8/16-M23 180, SACB-8/16-M23 P12 SH.
- Ideal For: Heavy-duty machinery, motion control systems, and high-vibration environments.
2. Straight Termination (L-C) Cable Assemblies
- Function: Straight (inline) termination cables with diverse wiring and coding options.
- Key Variants:
- Wiring Technologies: SC (screw connection), PT (push-in connection).
- Coding: SCO (standard coding), GG (special coding), NPN (transistor output compatibility).
- Termination Styles: Plug (P), Open-Terminated (OTB), Fixed (standard).
- Typical Models: SACB-8/16-L-C SCO P, SACB-8/16-L-C GG SCO, SACB-8/16-L-C NPN SCO.
- Ideal For: Control cabinet connections, sensor/actuator wiring, and modular automation systems.
3. Fixed-Length Cable Assemblies
- Function: Pre-assembled cables with fixed lengths (10m/15m/20m) and specialized jackets.
- Key Variants:
- Cable Materials: PUR (oil-resistant, flexible), PVC (cost-effective), HPUR (highly flexible for dynamic applications).
- Jacketing Options: Standard, FB (flame-retardant).
- Wiring Technologies: SC (screw) or PT (push-in) terminations.
- Typical Models: SACB-8/16-L-10,0PUR SCO P, SACB-8/16-L-20,0PUR SCO P, SACB-8/16-L-10,0HPUR.
- Ideal For: Fixed-installation scenarios, long-distance connections, and harsh chemical environments.
Technical Specifications (Universal Parameters)
| Parameter Category | Technical Indicators | Notes |
|---|---|---|
| Electrical Characteristics | ||
| Rated Voltage | 600V AC/DC | Industrial standard for signal/power transmission |
| Rated Current | 16A (per conductor) | Suitable for high-power actuators and sensors |
| Pin Configuration | 8-pin / 16-pin | Supports multi-channel signal/power distribution |
| Insulation Resistance | >100MΩ | High insulation for noise-free transmission |
| Shielding | SH variants: Braided shield (85% coverage) | Reduces EMI/RFI interference in industrial environments |
| Mechanical Characteristics | ||
| Cable Jacket Material | - PUR: Polyurethane (oil/abrasion-resistant)- PVC: Polyvinyl chloride (cost-effective)- HPUR: High-performance PUR (highly flexible) | Model-dependent; tailored to application environment |
| Protection Class | IP67 (when mated) | Dust-tight and water-resistant (IEC 60529) |
| Operating Temperature | -25°C to +80°C (PUR/HPUR)-15°C to +70°C (PVC) | Wide range for harsh industrial conditions |
| Bending Radius | Static: ≥5× cable diameterDynamic: ≥10× cable diameter (HPUR) | Ensures durability in moving applications |
| Connector Type | M23 circular connector / Straight (L-C) termination | Vibration-resistant locking mechanism (M23) |
| Compliance & Safety | ||
| Certifications | CE, UL, CSA | Global industrial safety compliance |
| Standards | IEC 60309-1, EN 61076-2-101 | Meets international connector and cable standards |
| Flame Retardancy | UL94 V0 (PUR/HPUR variants) | Reduces fire risk in control cabinets |
Detailed Function Module Introduction
1. M23 Connector Cable Assemblies
| Model | Order No. | Core Functions | Technical Highlights | Application Scenarios |
|---|---|---|---|---|
| SACB-8/16-M23 SH | 1695773 | 8/16-pin M23 shielded cable | Braided shield (85% coverage), IP67 protection | Motion control systems, robotics, high-vibration machinery |
| SACB-8/16-M23 P12 SH | 1155996 | M23 shielded cable with P12 pinout | Specialized pin configuration, EMI resistance | Sensor/actuator networks requiring custom pin mapping |
| SACB-8/16-M23 180 | 1692789 | 180° angled M23 cable | Space-saving termination, vibration-resistant | Compact control cabinets, tight installation spaces |
| SACB-8/16-M23 | 1692844 | Standard M23 straight cable | Robust locking mechanism, IP67 when mated | Heavy-duty industrial machinery, conveyor systems |
2. Straight Termination (L-C) Cable Assemblies
| Model | Order No. | Core Functions | Technical Highlights | Application Scenarios |
|---|---|---|---|---|
| SACB-8/16-L-C SCO P | 1452851 | Straight termination with SCO coding (plug) | Screw connection (SC), standard coding | Control cabinet I/O modules, sensor wiring |
| SACB-8/16-L-C SCO OTB | 1437232 | Open-terminated straight cable (SCO coding) | Field-terminable, flexible length adjustment | Custom installation scenarios, retrofitting legacy systems |
| SACB-8/16-L-C NPN SCO | 1537129 | NPN-compatible straight cable | Transistor output compatibility, SCO coding | NPN sensor networks, industrial control systems |
| SACB-8/16-L-C GG SCO P | 1452916 | GG-coded straight cable (plug) | Specialized coding for error-free mating | Modular automation systems requiring unique connector coding |
3. Fixed-Length Cable Assemblies
| Model | Order No. | Core Functions | Technical Highlights | Application Scenarios |
|---|---|---|---|---|
| SACB-8/16-L-20,0PUR SCO P | 1027000 | 20m PUR cable (SCO coding, plug) | Oil/abrasion-resistant, IP67 | Long-distance connections in chemical plants, oil & gas facilities |
| SACB-8/16-L-10,0HPUR | 1695951 | 10m highly flexible HPUR cable | Dynamic bending resistance, flame-retardant | Mobile equipment (AGVs), robotic arms, moving machinery |
| SACB-8/16-L-10,0PVC FB | 1555554 | 10m PVC flame-retardant cable | Cost-effective, flame-retardant jacket | Control cabinets, indoor fixed installations |
| SACB-8/16-L-15,0PUR SCO P | 1097635 | 15m PUR cable (SCO coding, plug) | Balanced flexibility and durability | Factory-wide sensor networks, process control systems |
Application Scenario Analysis
1. Industrial Machinery & Motion Control
Recommended Configuration:
- M23 Shielded Cables: SACB-8/16-M23 SH (1695773) + SACB-8/16-M23 180 (1692789)
- High-Flex Cables: SACB-8/16-L-10,0HPUR (1695951)
Implementation Advantages:
- M23 connectors withstand high vibration (ideal for motors and robotics).
- Shielded variants reduce EMI interference in motion control systems.
- HPUR cables support dynamic bending in robotic arms and moving components.
2. Process Control & Chemical Plants
Recommended Configuration:
- Oil-Resistant Cables: SACB-8/16-L-20,0PUR SCO P (1027000)
- NPN Sensor Cables: SACB-8/16-L-C NPN SCO (1537129)
Implementation Advantages:
- PUR jacket resists oil, chemicals, and harsh cleaning agents.
- IP67 protection prevents water/dust ingress in outdoor/process environments.
- NPN compatibility ensures seamless integration with process sensors.
3. Modular Automation & Control Cabinets
Recommended Configuration:
- Straight Termination Cables: SACB-8/16-L-C SCO P (1452851)
- GG-Coded Cables: SACB-8/16-L-C GG SCO P (1452916)
Implementation Advantages:
- Standard/SCO coding prevents incorrect mating (reduces installation errors).
- Screw/push-in terminations enable quick cabinet wiring.
- Compact design saves space in dense control cabinet layouts.
4. Mobile Equipment & AGVs
Recommended Configuration:
- High-Flex HPUR Cables: SACB-8/16-L-10,0HPUR (1695951)
- Angled M23 Cables: SACB-8/16-M23 180 (1692789)
Implementation Advantages:
- HPUR jacket supports millions of bending cycles (ideal for AGV navigation).
- Angled M23 connectors reduce cable stress in tight equipment spaces.
- IP67 protection withstands outdoor/warehouse environments.
Selection Guide
Step 1: Determine Connection Type
| Connection Need | Recommended Product Group | Key Models |
|---|---|---|
| Vibration-Resistant Connections | M23 Connector Series | SACB-8/16-M23 SH, SACB-8/16-M23 180 |
| Control Cabinet/Modular Wiring | Straight Termination (L-C) Series | SACB-8/16-L-C SCO P, SACB-8/16-L-C GG SCO |
| Fixed-Length Installations | Fixed-Length Series | SACB-8/16-L-10,0PUR SCO P, SACB-8/16-L-20,0PUR SCO P |
Step 2: Select Wiring Technology & Termination
- Screw Connection (SC): Secure for high-vibration environments (e.g., SACB-8/16-L-SC SCO P).
- Push-In Connection (PT): Tool-free, fast installation (e.g., SACB-8/16-L-PT QO).
- Plug (P): Ready-to-mate with compatible connectors for quick deployment.
- Open-Terminated (OTB): Field-terminable for custom length adjustments.
Step 3: Choose Cable Material & Length
| Environment/Application | Cable Material | Recommended Lengths |
|---|---|---|
| Harsh Chemical/Oil Exposure | PUR | 10m/15m/20m (fixed-length) |
| Dynamic Bending (Mobile Equipment) | HPUR | 5m/10m (flexible movement) |
| Cost-Effective Indoor Use | PVC | 10m/15m (fixed-installation) |
| Flame-Retardant Requirements | PVC FB / PUR | 10m/20m (control cabinets) |
Step 4: Special Requirements
- EMI/RFI Protection: Select SH (shielded) variants (e.g., SACB-8/16-M23 SH).
- Custom Pin Mapping: Choose P12 pin configuration (e.g., SACB-8/16-M23 P12 SH).
- NPN Sensor Compatibility: Opt for NPN-coded models (e.g., SACB-8/16-L-C NPN SCO).
Installation & Maintenance Guide
Installation Steps:
- Mating Connectors: Align M23/straight connectors with mating parts and twist to lock (ensure IP67 sealing).
- Wiring: For open-terminated (OTB) models, strip conductors to 8mm and terminate per device specifications (torque: 0.5~0.8Nm for SC connections).
- Cable Routing: Avoid sharp bends (adhere to minimum bending radius) and secure cables with clips to prevent mechanical stress.
- Testing: Verify continuity and insulation resistance post-installation to ensure reliable transmission.
Maintenance Points:
- Visual Inspection: Check connectors quarterly for damage, corrosion, or loose locking mechanisms.
- Cable Care: Clean PUR/HPUR jackets with a damp cloth; avoid contact with sharp objects or chemicals.
- Connector Sealing: Replace O-rings (if damaged) to maintain IP67 protection.
- Replacement: Replace cables showing signs of wear (cracking, insulation damage) or after 5~7 years of dynamic use.
SACB-8/16 Series vs. Traditional Cable Solutions
| Comparison Dimension | Phoenix SACB-8/16 Series | Traditional Custom-Wired Cables |
|---|---|---|
| Installation Speed | Pre-assembled (50% faster than custom wiring) | Time-consuming cutting/termination/testing |
| Reliability | Industrial-grade materials, IP67 protection | Variable quality (dependent on termination skill) |
| Environmental Resistance | PUR/HPUR variants resist oil/abrasion/bending | Standard PVC jackets lack durability in harsh environments |
| EMI Protection | SH shielded variants (85% coverage) | No integrated shielding (requires additional components) |
| Error Reduction | Color-coded/coded connectors (SCO/GG) | Risk of incorrect wiring/mating |
| Cost-Effectiveness | Lower long-term cost (reduced labor/downtime) | Higher labor costs (custom termination) |
Summary & Next Steps
The Phoenix SACB-8/16 Series delivers robust, pre-assembled cable solutions for industrial automation, combining versatile connection options, durable materials, and easy installation. Whether for vibration-prone machinery, harsh chemical environments, or modular control systems, these cables ensure reliable signal/power transmission while minimizing downtime. By selecting the appropriate connection type, wiring technology, and cable material, you can optimize system performance and reduce installation/maintenance costs.